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A delay-compensated Bang-Bang control design methodology for the control of the nozzle output flow rate of screw-extruder-based 3D printing processes is developed. The presented application has a great potential to move beyond the most…

最优化与控制 · 数学 2015-05-26 Mamadou Diagne , Nikolaos Bekiaris-Liberis , Miroslav Krstic

In course of this work, we examine the process of plastic profile extrusion, where a polymer melt is shaped inside the so-called extrusion die and fixed in its shape by solidification in the downstream calibration unit. More precise, we…

数值分析 · 数学 2022-09-08 Daniel Hilger , Norbert Hosters

The quality of 3D prints often varies due to different conditions inherent to each print, such as filament type, print speed, and nozzle size. Closed-loop process control methods improve the accuracy and repeatability of 3D prints. However,…

最优化与控制 · 数学 2024-03-26 Xavier Guidetti , Ankita Mukne , Marvin Rueppel , Yannick Nagel , Efe C. Balta , John Lygeros

Fused Filament Fabrication is an additive manufacturing technique in which molten thermoplastic polymers are extruded through a nozzle. Therefore, the interplay between the viscoelastic nature of the polymer melt, temperature, printing…

流体动力学 · 物理学 2024-01-09 Sietse de Vries , Tomás Schuller , Francisco J. Galindo-Rosales , Paola Fanzio

The trade-off between model fidelity and computational cost remains a central challenge in the computational modeling of extrusion-based 3D printing, particularly for real time optimization and control. Although high fidelity simulations…

流体动力学 · 物理学 2026-04-14 Mandana Mohammadi Looey , Marissa Loraine Scalise , Amrita Basak , Satadru Dey

Extrusion based 3D Printing (E3DP) is an Additive Manufacturing (AM) technique that extrudes thermoplastic polymer in order to build up components using a layerwise approach. Hereby, AM typically requires long production times in comparison…

计算机视觉与模式识别 · 计算机科学 2016-12-08 Matthias Faes , Wim Abbeloos , Frederik Vogeler , Hans Valkenaers , Kurt Coppens , Toon Goedemé , Eleonora Ferraris

3D printing is rapidly becoming an effective means of prototyping and creating custom consumer goods. The most common method for printing a polymer melt is fused filament fabrication (FFF), and involves extrusion of a thermoplastic material…

软凝聚态物质 · 物理学 2017-04-26 Claire McIlroy , Peter D. Olmsted

Additive manufacturing, such as 3D printing, offers unparalleled opportunities for rapid prototyping of complex three-dimensional objects, but typically requires simultaneous building of solid supports to minimize deformation and ensure…

应用物理 · 物理学 2022-10-18 Sam Keller , Matthew Stein , Ognjen Ilic

A thermodynamic framework has been developed for a class of amorphous polymers used in fused deposition modeling (FDM), in order to predict the residual stresses and the accompanying distortion of the geometry of the printed part (warping).…

经典物理 · 物理学 2021-02-09 P. Sreejith , K. Kannan , K. R. Rajagopal

In material extrusion additive manufacturing, the extrusion process is commonly controlled in a feed-forward fashion. The amount of material to be extruded at each printing location is pre-computed by a planning software. This approach is…

系统与控制 · 电气工程与系统科学 2024-03-26 Xavier Guidetti , Nathan Mingard , Raul Cruz-Oliver , Yannick Nagel , Marvin Rueppel , Alisa Rupenyan , Efe C. Balta , John Lygeros

This paper develops a control and estimation design for the one-phase Stefan problem. The Stefan problem represents a liquid-solid phase transition as time evolution of a temperature profile in a liquid-solid material and its moving…

最优化与控制 · 数学 2017-03-20 Shumon Koga , Mamadou Diagne , Miroslav Krstic

Extrusion-based 3D printing has become one of the most common additive manufacturing methods and is widely used in engineering. This contribution presents the results of flexural creep experiments on 3D printed PLA specimens, focusing on…

应用物理 · 物理学 2023-08-17 Marcel Fischbach , Kerstin Weinberg

A good understanding of the heat transfer in fused filament fabrication is crucial for an accurate stress prediction and subsequently for repetitive, high quality printing. This work focuses on two challenges that have been presented when…

数值分析 · 数学 2023-05-09 Nathalie Ramos , Christoph Mittermeier , Josef Kiendl

Although 3D printing has the potential to transform manufacturing processes, the strength of printed parts often does not rival that of traditionally-manufactured parts. The fused-filament fabrication method involves melting a…

软凝聚态物质 · 物理学 2017-03-29 Claire McIlroy , Peter Olmsted

This work concerns a structural topology optimisation problem for 4D printing based on the phase field approach. The concept of 4D printing as a targeted evolution of 3D printed structures can be realised in a two-step process. One first…

最优化与控制 · 数学 2023-05-03 Harald Garcke , Kei Fong Lam , Robert Nürnberg , Andrea Signori

In this paper, we study the well-posedness and exact controllability of a physical model for a food extrusion process in the isothermal case. The model expresses the mass balance in the extruder chamber and consists of a hyperbolic Partial…

偏微分方程分析 · 数学 2016-06-29 Mamadou Diagne , Peipei Shang , Zhiqiang Wang

Heat transfer simulations of the fused filament fabrication process are an important tool to predict bonding, residual stresses and strength of 3D printed parts. But in order to capture the significant thermal gradients that occur in the…

计算工程、金融与科学 · 计算机科学 2023-05-08 Nathalie Ramos , Christoph Mittermeier , Josef Kiendl

The stability ofthe proportional--integral--derivative (PID)controlof temperature in the spark plasma sintering (SPS) process is investigated.ThePID regulationsof this process are tested fordifferent SPS toolingdimensions, physical…

应用物理 · 物理学 2020-11-25 Charles Manière , Geuntak Lee , Eugene A. Olevsky

Extrusion-based 3D printing of cementitious materials enables fabrication of complex structures, however it is highly sensitive to disturbances, material property variations, and process uncertainties that decrease flow stability and…

系统与控制 · 电气工程与系统科学 2026-03-23 Mandana Mohammadi Looey , Amrita Basak , Satadru Dey

In this paper, a backstepping observer and an output feedback control law are designed for the stabilization of the one-phase Stefan problem. The present result is an improvement of the recent full state feedback backstepping controller…

最优化与控制 · 数学 2016-09-28 Shumon Koga , Mamadou Diagne , Miroslav Krstic
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