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Additive manufacturing (AM) techniques hold promise but face significant challenges in process planning and optimization. The large temporal and spatial variations in temperature that can occur in layer-wise AM lead to thermal excursions,…

系统与控制 · 电气工程与系统科学 2025-01-22 Mikhail Khrenov , William Frieden Templeton , Sneha Prabha Narra

Integrating topology optimization and additive manufacturing (AM) technology can facilitate innovative product development. However, laser powder bed fusion, which is the predominant method in metal AM, can lead to issues such as residual…

计算工程、金融与科学 · 计算机科学 2024-12-19 Takao Miki

Additive manufacturing is a free-form manufacturing technique in which parts are built in a layer-by-layer manner. Laser powder bed fusion is one of the popular techniques used to fabricate metal parts. However, it induces residual stress…

计算工程、金融与科学 · 计算机科学 2021-05-07 Takao Miki , Takayuki Yamada

Powder bed fusion additive manufacturing (PBFAM) of metals has the potential to enable new paradigms of product design, manufacturing and supply chains while accelerating the realization of new technologies in the medical, aerospace, and…

Powder Bed Fusion (PBF) is a type of Additive Manufacturing (AM) technology that builds parts in a layer-by-layer fashion out of a bed of metal powder via the selective melting action of a laser or electron beam heat source. The technology…

系统与控制 · 电气工程与系统科学 2020-01-09 Nathaniel Wood , David Hoelzle

In this study, we leverage a mixture model learning approach to identify defects in laser-based Additive Manufacturing (AM) processes. By incorporating physics based principles, we also ensure that the model is sensitive to meaningful…

数学物理 · 物理学 2025-11-11 Sebastian Basterrech , Shuo Shan , Debabrata Adhikari , Sankhya Mohanty

Many additive manufacturing (AM) technologies rely on powder feedstock, which is fused to form the final part either by melting or by chemical binding with subsequent sintering. In both cases, process stability and resulting part quality…

计算工程、金融与科学 · 计算机科学 2022-01-25 Sebastian L. Fuchs , Patrick M. Praegla , Christian J. Cyron , Wolfgang A. Wall , Christoph Meier

Numerical simulations of a complete laser powder bed fusion (LPBF) additive manufacturing (AM) process are extremely challenging or even impossible to achieve without a radical model reduction of the complex physical phenomena occurring…

数值分析 · 数学 2021-12-20 Massimo Carraturo , Alex Viguerie , Alessandro Reali , Ferdinando Auricchio

Many alloys made by Additive Manufacturing (AM) require careful design of post-heat treatment as an indispensable step of microstructure engineering to further enhance the performance. We developed a high-throughput approach by fabricating…

材料科学 · 物理学 2020-08-03 Yunhao Zhao , Noah Sargent , Kun Li , Wei Xiong

Directed Energy Deposition (DED) processes offer one of the most versatile current techniques to additively manufacture and repair metallic components that have generatively designed complex geometries, and with compositional control. When…

应用物理 · 物理学 2020-11-25 Michael Liu , Abhishek Kumar , Satish Bukkapatnam , Mathew Kuttolamadom

The usefulness of semi-analytical thermal models for predicting the connection between process, microstructure and properties in powder bed fusion has been well illustrated in recent years. Such an approach provides the promise of accuracy…

材料科学 · 物理学 2024-04-05 Shaun R. Cooke , Chadwick W. Sinclair , Daan M. Maijer

A topology optimization formulation including a model of the layer-by-layer additive manufacturing (AM) process is considered. Defined as a multi-objective minimization problem, the formulation accounts for the performance and cost of both…

The ability to accurately quantify the performance an additively manufactured (AM) product is important for a widespread industry adoption of AM as the design is required to: (1) satisfy geometrical constraints, (2) satisfy structural…

计算工程、金融与科学 · 计算机科学 2018-11-05 Erva Ulu

Laser Powder Bed Fusion has become a widely adopted method for metal Additive Manufacturing (AM) due to its ability to mass produce complex parts with increased local control. However, AM produced parts can be subject to undesirable…

机器学习 · 计算机科学 2022-05-13 Francis Ogoke , Kyle Johnson , Michael Glinsky , Chris Laursen , Sharlotte Kramer , Amir Barati Farimani

Additive Manufacturing (AM) is a manufacturing paradigm that builds three-dimensional objects from a computer-aided design model by successively adding material layer by layer. AM has become very popular in the past decade due to its…

机器学习 · 计算机科学 2019-08-12 Arindam Paul , Mojtaba Mozaffar , Zijiang Yang , Wei-keng Liao , Alok Choudhary , Jian Cao , Ankit Agrawal

Metal additive manufacturing (AM) opens the possibility for spatial control of as-fabricated microstructure and properties. However, since the solid state diffusional transformations that drive microstructure outcomes are governed by…

系统与控制 · 电气工程与系统科学 2025-03-18 Mikhail Khrenov , Moon Tan , Lauren Fitzwater , Michelle Hobdari , Sneha Prabha Narra

This work proposes an extension of phase change and latent heat models for the simulation of metal powder bed fusion additive manufacturing processes on the macroscale and compares different models with respect to accuracy and numerical…

计算工程、金融与科学 · 计算机科学 2021-09-07 Sebastian D. Proell , Wolfgang A. Wall , Christoph Meier

Additive manufacturing (AM) enables the development of high-performance architected cellular materials, emphasizing the growing importance of establishing programmable and predictable energy absorption capabilities. This study evaluates the…

应用物理 · 物理学 2024-02-27 Mattia Utzeri , Marco Sasso , Vikram S. Deshpande , S. Kumar

This article proposes a novel high-performance computing approach for the prediction of the temperature field in powder bed fusion (PBF) additive manufacturing processes. In contrast to many existing approaches to part-scale simulations,…

计算工程、金融与科学 · 计算机科学 2023-09-18 Sebastian D. Proell , Peter Munch , Martin Kronbichler , Wolfgang A. Wall , Christoph Meier

Data-driven research in Additive Manufacturing (AM) has gained significant success in recent years. This has led to a plethora of scientific literature to emerge. The knowledge in these works consists of AM and Artificial Intelligence (AI)…

人工智能 · 计算机科学 2023-09-13 Mutahar Safdar , Jiarui Xie , Hyunwoong Ko , Yan Lu , Guy Lamouche , Yaoyao Fiona Zhao
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