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LPBF of Al alloys is associated with numerous challenges when compared to other commonly used alloys due to their higher reflectivity and thermal conductivity. In this work, processing diagrams, temperature prediction models, XCT, and…

材料科学 · 物理学 2022-09-28 Sagar Patel , Haoxiu Chen , Mihaela Vlasea , Yu Zou

Deep learning models are widely used for the data-driven design of materials based on atomic force microscopy (AFM) and other scanning probe microscopy. These tools enhance efficiency in inverse design and characterization of materials.…

材料科学 · 物理学 2024-12-12 Isaiah A. Moses , Wesley F. Reinhart

Materials-by-design has been historically challenging due to complex process-microstructure-property relations. Conventional analytical or simulation-based approaches suffer from low accuracy or long computational time and poor…

材料科学 · 物理学 2023-10-24 Xiao Shang , Zhiying Liu , Jiahui Zhang , Tianyi Lyu , Yu Zou

Laser Powder Bed Fusion (L-PBF) is a widely adopted additive manufacturing process for fabricating complex metallic parts layer by layer. Effective thermal management is essential to ensure part quality and structural integrity, as thermal…

系统与控制 · 电气工程与系统科学 2025-09-22 Yukta Pareek , Abdul Malik Al Mardhouf Al Saadi , Amrita Basak , Satadru Dey

We present an efficient approach to quantify the uncertainties associated with the numerical simulations of the laser-based powder bed fusion of metals processes. Our study focuses on a thermomechanical model of an Inconel 625 cantilever…

计算工程、金融与科学 · 计算机科学 2024-03-21 Mihaela Chiappetta , Chiara Piazzola , Lorenzo Tamellini , Alessandro Reali , Ferdinando Auricchio , Massimo Carraturo

Rapid cooling rates and stochastic interactions between the heat source and feedstock in additive manufacturing (AM) result in strong anisotropy and process-induced defects deteriorating the tensile ductility and fatigue resistance of…

材料科学 · 物理学 2021-04-15 Jenniffer Bustillos , Jinyeon Kim , Atieh Moridi

The ability to create complex geometries with tailored material properties has brought interest in using additive manufacturing (AM) techniques in various industrial applications. However, the complex relationship between AM process…

Laser powder bed fusion (L-PBF) of semi-crystalline polymers such as polyamide-12 (PA12) has found increasing use in various industrial applications. However, achieving high dimensional accuracy remains a significant challenge. Despite the…

医学物理 · 物理学 2025-12-23 Zhongfeng Xu , Wei Zhu , Lionel Freire , Noëlle Billon , Jean-Luc Bouvard , Yancheng Zhang

Metal additive manufacturing via laser-based powder bed fusion (PBF-LB/M) faces performance-critical challenges due to complex melt pool and vapor dynamics, often oversimplified by computational models that neglect crucial aspects, such as…

计算工程、金融与科学 · 计算机科学 2025-07-03 Magdalena Schreter-Fleischhacker , Nils Much , Peter Munch , Martin Kronbichler , Wolfgang A. Wall , Christoph Meier

This study demonstrates the significant effect of the recoil pressure and Marangoni convection in laser powder bed fusion (L-PBF) of 316L stainless steel. A three-dimensional high fidelity powder-scale model reveals how the strong dynamical…

流体动力学 · 物理学 2016-03-10 Saad A. Khairallah , Andrew T. Anderson , Alexander Rubenchik , Wayne E. King

This work presents a machine learning approach to predict novel perovskite oxide materials in the Pr-Al-O and Pr-Sc-O compound families with the potential for photoluminescence applications. The predicted materials exhibit a large bandgap…

材料科学 · 物理学 2023-06-22 Upendra Kumar , Hyeon Woo Kim , Sobhit Singh , Hyunseok Ko , Sung Beom Cho

The understanding of the material properties of the layered transition metal dichalcogenides (TMDs) is critical for their applications in structural composites. The data-driven machine learning (ML) based approaches are being developed in…

The present investigation reports the design and development of an advanced material with a high figure of merit (FoM) for beampipe applications in particle accelerators by bringing synergy between computational and experimental approaches.…

加速器物理 · 物理学 2025-04-10 Kamaljeet Singh , Kangkan Goswami , Raghunath Sahoo , Sumanta Samal

Laser powder bed fusion (LPBF) is an additive manufacturing (AM) technology. To achieve high product quality, the powder is best spread as a uniform, dense layer. The challenge for LPBF manufacturers is to develop a spreading process that…

软凝聚态物质 · 物理学 2021-02-12 Mohamad Yousef Shaheen , Anthony R. Thornton , Stefan Luding , Thomas Weinhart

The advancement of machine learning promises the ability to accelerate the adoption of new processes and property designs for metal additive manufacturing. The molten pool geometry and molten pool temperature are the significant indicators…

材料科学 · 物理学 2021-03-24 Noopur Jamnikar , Sen Liu , Craig Brice , Xiaoli Zhang

Laser powder bed fusion (LPBF) process can incur defects due to melt pool instabilities, spattering, temperature increase, and powder spread anomalies. Identifying defects through in-situ monitoring typically requires collecting, storing,…

计算机视觉与模式识别 · 计算机科学 2024-07-18 Shawn Hinnebusch , David Anderson , Berkay Bostan , Albert C. To

Accurate thermal analysis of composites and porous media requires detailed characterization of local thermal properties in small scale. For some important applications such as lithium-ion batteries, changes in the properties during the…

应用物理 · 物理学 2020-10-06 Fazlolah Mohaghegh , Jayathi Murthy

Additively manufactured (AM) aluminum alloys with high strength and thermal stability have broad applications in turbine engines, vacuum pumps, heat exchangers, and many other industrial systems. Employing precipitates with an L1$_2$…

Efficient simulation of Laser Powder Bed Fusion (LPBF) is crucial for process prediction due to the lasting issue of high computational cost associated with traditional numerical methods such as finite element analysis (FEA). While a…

机器学习 · 计算机科学 2026-05-25 R. Sharma , Y. B. Guo

Defects in laser powder bed fusion (L-PBF) parts often result from the meso-scale dynamics of the molten alloy near the laser, known as the melt pool. For instance, the melt pool can directly contribute to the formation of undesirable…