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In context of the universal presence of defects in additively manufactured (AM) metals, efficient computational tools are required to rapidly screen AM microstructures for mechanical integrity. To this end, a deep learning approach is used…

材料科学 · 物理学 2021-05-25 Brendan P. Croom , Michael Berkson , Robert K. Mueller , Michael Presley , Steven Storck

Uniform powder spreading is a requisite for creating consistent, high-quality components via powder bed additive manufacturing (AM), wherein layer density and uniformity are complex functions of powder characteristics, spreading kinematics,…

Qualification of high-performance metal components produced by laser powder bed fusion (LPBF) must identify process-induced porous defects that reduce ductility and nucleate fatigue cracking. Detecting such defects via optical monitoring of…

光学 · 物理学 2024-11-22 Ryan W. Penny , Zachery Kutschke , A. John Hart

We develop the machine learning capability to predict a time sequence of in-situ transmission electron microscopy (TEM) video frames based on the combined long-short-term-memory (LSTM) algorithm and the features de-entanglement method. We…

材料科学 · 物理学 2022-05-24 Wenkai Fu , Steven R. Spurgeon , Chongmin Wang , Yuyan Shao , Wei Wang , Amra Peles

Process optimization for metal additive manufacturing (AM) is crucial to ensure repeatability, control microstructure, and minimize defects. Despite efforts to address this via the traditional design of experiments and statistical process…

机器学习 · 计算机科学 2022-11-18 Susheel Dharmadhikari , Nandana Menon , Amrita Basak

Powder bed fusion (PBF) is an emerging metal additive manufacturing (AM) technology that enables rapid fabrication of complex geometries. However, defects such as pores and balling may occur and lead to structural unconformities, thus…

计算工程、金融与科学 · 计算机科学 2024-09-23 Jiarui Xie , Zhuo Yang , Chun-Chun Hu , Haw-Ching Yang , Yan Lu , Yaoyao Fiona Zhao

In Laser Powder Bed Fusion (LPBF), the applied laser energy produces high thermal gradients that lead to unacceptable final part distortion. Accurate distortion prediction is essential for optimizing the 3D printing process and…

机器学习 · 计算机科学 2024-12-09 Indu Kant Deo , Youngsoo Choi , Saad A. Khairallah , Alexandre Reikher , Maria Strantza

We present a deep learning approach for quantifying and localizing ex-situ porosity within Laser Powder Bed Fusion fabricated samples utilizing in-situ thermal image monitoring data. Our goal is to build the real time porosity map of parts…

Metal Laser Powder Bed Fusion (PBF-LB/M) is a leading additive manufacturing technique in which part quality and grain morphology are highly dependent on process parameters. Numerous studies of process variations, such as laser power, scan…

With a growing demand for high-quality fabrication, the interest in real-time process and defect monitoring of laser powder bed fusion (LPBF) has increased, leading manufacturers to incorporate a variety of online sensing methods including…

Laser Additive Manufacturing (LAM) presents unparalleled opportunities for fabricating complex, high-performance structures and components with unique material properties. Despite these advancements, achieving consistent part quality and…

信号处理 · 电气工程与系统科学 2024-04-24 Lequn Chen , Guijun Bi , Xiling Yao , Jinlong Su , Chaolin Tan , Wenhe Feng , Michalis Benakis , Youxiang Chew , Seung Ki Moon

While multiple sensors are used for real-time monitoring in additive manufacturing, not all provide practical or reliable process insights. For example, high-speed X-ray imaging offers valuable spatial information about subsurface melt pool…

机器学习 · 计算机科学 2025-09-04 Satyajit Mojumder , Pallock Halder , Tiana Tonge

Numerical simulations of a complete laser powder bed fusion (LPBF) additive manufacturing (AM) process are extremely challenging or even impossible to achieve without a radical model reduction of the complex physical phenomena occurring…

数值分析 · 数学 2021-12-20 Massimo Carraturo , Alex Viguerie , Alessandro Reali , Ferdinando Auricchio

With the increasing adoption of metal additive manufacturing (AM), researchers and practitioners are turning to data-driven approaches to optimise printing conditions. Cross-sectional images of melt tracks provide valuable information for…

计算机视觉与模式识别 · 计算机科学 2024-10-02 Aagam Shah , Reimar Weissbach , David A. Griggs , A. John Hart , Elif Ertekin , Sameh Tawfick

Additive friction stir deposition (AFSD) is a novel solid-state additive manufacturing technique that circumvents issues of porosity, cracking, and properties anisotropy that plague traditional powder bed fusion and directed energy…

机器学习 · 计算机科学 2023-12-05 Akshansh Mishra

We present RAISE-LPBF, a large dataset on the effect of laser power and laser dot speed in powder bed fusion (LPBF) of 316L stainless steel bulk material, monitored by on-axis 20k FPS video. Both process parameters are independently sampled…

计算机视觉与模式识别 · 计算机科学 2024-09-20 Cyril Blanc , Ayyoub Ahar , Kurt De Grave

Metal additive manufacturing (AM) processes, such as laser powder bed fusion (L-PBF), can yield high-value parts with unique geometries and features, substantially reducing costs and enhancing performance. However, the material properties…

This study presents a novel approach to predicting mechanical properties of Additive Friction Stir Deposited (AFSD) aluminum alloy walled structures using biomimetic machine learning. The research combines numerical modeling of the AFSD…

机器学习 · 计算机科学 2024-08-13 Akshansh Mishra

In context of laser powder bed fusion (L-PBF), it is known that the properties of the final fabricated product highly depend on the temperature distribution and its gradient over the manufacturing plate. In this paper, we propose a novel…

人工智能 · 计算机科学 2023-01-31 Ashkan Mansouri Yarahmadi , Michael Breuß , Carsten Hartmann

Metal additive manufacturing enables unprecedented design freedom and the production of customized, complex components. However, the rapid melting and solidification dynamics inherent to metal AM processes generate heterogeneous,…

机器学习 · 计算机科学 2025-05-05 D. Patel , R. Sharma , Y. B. Guo