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Additively manufactured (AM) aluminum alloys with high strength and thermal stability have broad applications in turbine engines, vacuum pumps, heat exchangers, and many other industrial systems. Employing precipitates with an L1$_2$…

Additive manufacturing (AM) allows printing parts of complex geometries that cannot be produced by standard technologies. Besides, AM provides the possibility to create gradient materials with different structural and physical properties.…

The manufacturing of refractory-metals components presents some limitations induced by the materials characteristic low-temperature brittleness and high susceptibility to oxidation. Powder metallurgy is typically the manufacturing process…

应用物理 · 物理学 2019-02-14 Gianrocco Marinelli , Filomeno Martina , Supriyo Ganguly , Stewart Williams

In a powder bed fusion additive manufacturing (AM) process, the balling effect has a significant impact on the surface quality of the printing parts. Surface wetting helps the bonding between powder and substrate and the inter-particle…

流体动力学 · 物理学 2021-05-05 Lu Li , Ji-Qin Li , Tai-Hsi Fan

Configuring the parameters of additive manufacturing processes for metal alloys is a challenging problem due to complex relationships between input parameters (e.g., laser power, scan speed) and quality of printed outputs. The standard…

人工智能 · 计算机科学 2026-01-27 Azza Fadhel , Nathaniel W. Zuckschwerdt , Aryan Deshwal , Susmita Bose , Amit Bandyopadhyay , Jana Doppa

Qualification of high-performance metal components produced by laser powder bed fusion (LPBF) must identify process-induced porous defects that reduce ductility and nucleate fatigue cracking. Detecting such defects via optical monitoring of…

光学 · 物理学 2024-11-22 Ryan W. Penny , Zachery Kutschke , A. John Hart

We propose Adaptive Multi-Style Fusion (AMSF), a reference-based training-free framework that enables controllable fusion of multiple reference styles in diffusion models. Most of the existing reference-based methods are limited by (a)…

计算机视觉与模式识别 · 计算机科学 2025-09-24 Xu Liu , Yibo Lu , Xinxian Wang , Xinyu Wu

Although 3D printing has the potential to transform manufacturing processes, the strength of printed parts often does not rival that of traditionally-manufactured parts. The fused-filament fabrication method involves melting a…

软凝聚态物质 · 物理学 2017-03-29 Claire McIlroy , Peter Olmsted

There are still debates regarding the mechanisms that lead to hot cracking in parts build by additive manufacturing (AM) of non-weldable Ni-based superalloys. This lack of in-depth understanding of the root causes of hot cracking is an…

The use of additive manufacturing (AM) processes for industrial fabrication has grown rapidly over the last ten years. The most well-known AM technologies are fused deposition modelling and stereolithography techniques. One particular…

Additive manufacturing (AM) has revolutionized the fabrication of devices with precisely controlled optical, fluidic, mechanical, and filtering properties, offering greater design freedom than conventional manufacturing methods. Tomographic…

应用物理 · 物理学 2025-02-25 Joseph Toombs , Chi Chung Li , Nour Akiki , Yaxuan Sun , Hayden Taylor

Bioresorbable Mg-based alloys with low density, low elastic modulus, and excellent biocompatibility are outstanding candidates for temporary orthopedic implants. Coincidentally, metal additive manufacturing (AM) is disrupting the biomedical…

材料科学 · 物理学 2024-04-25 D. Tourret , R. Tavakoli , A. D. Boccardo , A. K. Boukellal , M. Li , J. Molina-Aldareguia

Additive manufacturing (AM; 3D printing) in aluminium using laser powder bed fusion provides a new design space for lightweight mirror production. Printing layer-by-layer enables the use of intricate lattices for mass reduction, as well as…

Materials-by-design has been historically challenging due to complex process-microstructure-property relations. Conventional analytical or simulation-based approaches suffer from low accuracy or long computational time and poor…

材料科学 · 物理学 2023-10-24 Xiao Shang , Zhiying Liu , Jiahui Zhang , Tianyi Lyu , Yu Zou

Layered manufacturing inherently suffers from staircase defects along surfaces that are gently slopped with respect to the build direction. Reducing the slice thickness improves the situation but never resolves it completely as flat layers…

图形学 · 计算机科学 2017-04-11 Hai-Chuan Song , Nicolas Ray , Dmitry Sokolov , Sylvain Lefebvre

Additive manufacturing (AM) of titanium (Ti) and Ti-6Al-4V lattices has been proposed for bone implants and augmentation devices. Ti and Ti-6Al-4V have favourable biocompatibility, corrosion resistance and fatigue strength for bone…

材料科学 · 物理学 2022-09-28 Martine McGregor , Sagar Patel , Stewart McLachlin , Mihaela Vlasea

Additive manufacturing of a single crystalline metallic column is studied using molecular dynamics simulations. In the model, a melt pool is incrementally added and cooled to a target temperature under isobaric conditions to build a…

材料科学 · 物理学 2021-01-18 Gurmeet Singh , Anthony M. Waas , Veera Sundararaghavan

A new class of crack-resistant nickel-based superalloy containing high $\gamma^\prime$ fraction is studied for the laser-powder bed fusion (L-PBF) process. The effects of the (Nb+Ta)/Al ratio is emphasised, a strategy that is shown to…

Residual stress and plastic strain in additive manufactured materials can exhibit significant microscopic variation at the powder scale, profoundly influencing the overall properties of printed components. This variation depends on…

材料科学 · 物理学 2024-06-19 Yangyiwei Yang , Somnath Bharech , Nick Finger , Xiandong Zhou , Joerg Schroeder , Bai-Xiang Xu

Stereolithography (SLA) and digital light processing (DLP) are powerful additive manufacturing techniques that address a wide range of applications including regenerative medicine, prototyping, and manufacturing. Unfortunately, these…

材料科学 · 物理学 2020-12-02 Callie I. Higgins , Tobin E. Brown , Jason P. Killgore