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The bottleneck of alloy design for powder-based additive manufacturing (AM) resides in customized powder production - an expensive and time-consuming process hindering the rapid closed-loop design iterations. This study analyzed an…

应用物理 · 物理学 2026-05-14 Zhaoxuan Ge , Sebastian Calderon , S. Mohadeseh Taheri-Mousavi

Significant improvements to the production rate of additive manufacturing (AM) technologies are essential to their cost-effectiveness and competitiveness with traditional processing routes. Moreover, much faster AM processes, in combination…

应用物理 · 物理学 2017-09-19 Jamison Go , A. John Hart

Additive manufacturing (AM) continues to transform modern manufacturing by enabling flexible, on-demand production of complex geometries across diverse industries. Fused filament fabrication (FFF) has extended AM to laboratories,…

Many alloys made by Additive Manufacturing (AM) require careful design of post-heat treatment as an indispensable step of microstructure engineering to further enhance the performance. We developed a high-throughput approach by fabricating…

材料科学 · 物理学 2020-08-03 Yunhao Zhao , Noah Sargent , Kun Li , Wei Xiong

Advanced characterisation techniques were used on LPBF Ti-6Al-4V samples produced on a heated base plate. When the substrate temperature is 100{\deg}C the elongation is 6\%, which increases and peaks at 10\% at 570{\deg}C, then sharply…

Additive manufacturing (AM) enables enormous freedom for design of complex structures. However, the process-dependent limitations that result in discrepancies between as-designed and as-manufactured shapes are not fully understood. The…

计算几何 · 计算机科学 2019-05-30 Morad Behandish , Amir M. Mirzendehdel , Saigopal Nelaturi

Additive manufacturing (AM) technology is undergoing rapid development and emerging as an advanced technique that can fabricate complex near-net shaped and light-weight metallic parts with acceptable strength and fatigue performance. A…

材料科学 · 物理学 2023-11-14 Min Yi , Wei Tang , Yiqi Zhu , Chenguang Liang , Ziming Tang , Yan Yin , Weiwei He , Shen Sun

Laser Powder Bed Fusion has become a widely adopted method for metal Additive Manufacturing (AM) due to its ability to mass produce complex parts with increased local control. However, AM produced parts can be subject to undesirable…

机器学习 · 计算机科学 2022-05-13 Francis Ogoke , Kyle Johnson , Michael Glinsky , Chris Laursen , Sharlotte Kramer , Amir Barati Farimani

Additive manufacturing (AM) techniques hold promise but face significant challenges in process planning and optimization. The large temporal and spatial variations in temperature that can occur in layer-wise AM lead to thermal excursions,…

系统与控制 · 电气工程与系统科学 2025-01-22 Mikhail Khrenov , William Frieden Templeton , Sneha Prabha Narra

The mechanical performance of Directed Energy Deposition Additive Manufactured (DED-AM) components can be highly material dependent. Through in situ and operando synchrotron X-ray imaging we capture the underlying phenomena controlling…

Additive Manufacturing (AM) has enabled the fabrication of metallic cellular materials that are of interest in the design of lightweight impact resistant structures. However, there is a need to understand the interactions between: (i) the…

材料科学 · 物理学 2022-12-02 M. Simoes , J. A. Harris , S. Ghouse , P. A. Hooper , G. J. McShane

Additive manufacturing of Ti-6Al-4V alloy via laser powder-bed fusion leads to non-equilibrium $\alpha'$ martensitic microstructures, with high strength but poor ductility and toughness. These properties may be modified by heat treatments,…

应用物理 · 物理学 2024-04-16 A. D. Boccardo , Z. Zou , M. Simonelli , M. Tong , J. Segurado , S. B. Leen , D. Tourret

The influence of post-build processing on the hydrogen embrittlement behavior of additively manufactured (AM) 316L stainless steel fabricated using laser powder bed fusion was assessed at both room temperature and -50$^\circ$ C via uniaxial…

化学物理 · 物理学 2024-04-03 G. Álvarez , Z. Harris , K. Wada , C. Rodríguez , E. Martínez-Pañeda

Tungsten is considered as one of the most promising materials for nuclear fusion reactor chamber applications. Wire + Arc Additive Manufacturing has already demonstrated the ability to deposit defect-free large-scale tungsten structures,…

Laser-based additive manufacturing offers a promising route for 3D printing of metallic parts. We evidence experimentally a particular columnar solidification microstructure in a Laser Powder-Bed Fusion processed Inconel 718 nickel-based…

材料科学 · 物理学 2019-01-23 G. Boussinot , M. Apel , J. Zielinski , U. Hecht , J. H. Schleifenbaum

Fusion-based metal additive manufacturing (AM) is a disruptive technology that can be employed to fabricate metallic component of near-net-shape with an unprecedented combination of superior properties. However, the interrelationship…

材料科学 · 物理学 2022-08-03 Yijia Gu , Lianyi Chen

In our study, molecular dynamics (MD) simulations of laser powder bed fusion (LPBF) have been conducted on equimolar FeNiCr medium entropy alloy (MEA) powders. With the development of newer LPBF technologies capable of printing at the…

Achieving desired mechanical properties in additive manufacturing requires many experiments and a well-defined design framework becomes crucial in reducing trials and conserving resources. Here, we propose a methodology embracing the…

机器学习 · 计算机科学 2024-09-04 Mahsa Amiri , Zahra Zanjani Foumani , Penghui Cao , Lorenzo Valdevit , Ramin Bostanabad

Additive Manufacturing (AM) is a powerful technology that produces complex 3D geometries using various materials in a layer-by-layer fashion. However, quality assurance is the main challenge in AM industry due to the possible time-varying…

机器学习 · 计算机科学 2022-11-01 Jihoon Chung , Bo Shen , Andrew Chung Chee Law , Zhenyu , Kong

Thin-walled structures capable of large, reversible deformation are key to multistable structures, origami, kirigami, and soft robotics. However, conventional fabrication techniques, including 3D printing, casting, and laser cutting, suffer…

软凝聚态物质 · 物理学 2026-03-03 Junyu Chen , Dotan Ilssar , Dennis M. Kochmann