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The rate of melting of a solid and the rate of deformation of the resulting melt due to capillary forces are comparable in additive manufacturing applications. This dynamic structural change of a melting solid is extremely challenging to…

计算物理 · 物理学 2018-04-18 Michael Blank , Prapanch Nair , Thorsten Pöschel

We have designed 3D numerical simulations of a soft spheres model, with size polidispersity and in athermal conditions, to study the transient shear banding that occurs during yielding of jammed soft solids. We analyze the effects of…

软凝聚态物质 · 物理学 2020-07-15 Vishwas V. Vasisht , Emanuela Del Gado

Defects in laser powder bed fusion (L-PBF) parts often result from the meso-scale dynamics of the molten alloy near the laser, known as the melt pool. For instance, the melt pool can directly contribute to the formation of undesirable…

Laser Powder Bed Fusion has become a widely adopted method for metal Additive Manufacturing (AM) due to its ability to mass produce complex parts with increased local control. However, AM produced parts can be subject to undesirable…

机器学习 · 计算机科学 2022-05-13 Francis Ogoke , Kyle Johnson , Michael Glinsky , Chris Laursen , Sharlotte Kramer , Amir Barati Farimani

Powder Bed Fusion (PBF) is an important Additive Manufacturing (AM) process that is seeing widespread utilization. However, due to inherent process variability, it is still very costly and time consuming to certify the process and the part.…

系统与控制 · 电气工程与系统科学 2023-09-12 Xin Wang , Bumsoo Park , Robert G. Landers , Sandipan Mishra , Douglas A. Bristow

A multiscale numerical model based on nonequilibrium thermal effect for melting of metal powder bed subjected to constant heat flux is developed. The volume shrinkage due to density change is taken into account. The nonequilibrium model is…

材料科学 · 物理学 2016-03-09 Jin Wang , Mo Yang , Yuwen Zhang

Limited process control can cause metallurgical defect formation and inhomogeneous relative density in laser powder bed fusion manufactured parts. In this study, cylindrical 15-5 PH stainless steel specimens are investigated by computer…

计算工程、金融与科学 · 计算机科学 2022-01-28 Jorrit Voigt , Thomas Bock , Uwe Hilpert , Ralf Hellmann , Michael Moeckel

Motivated by the observations of intracellular phase separations and the wetting of cell membranes by protein droplets, we study the nonequilibrium surface wetting by Monte Carlo simulations of a lattice gas model involving particle…

生物物理 · 物理学 2022-06-23 Kyosuke Adachi , Kyogo Kawaguchi

Laser powder bed fusion (LPBF) has shown promise for wide range of applications due to its ability to fabricate freeform geometries and generate a controlled microstructure. However, components generated by LPBF still possess sub-optimal…

机器学习 · 计算机科学 2025-01-16 Olabode T. Ajenifujah , Francis Ogoke , Florian Wirth , Jack Beuth , Amir Barati Farimani

When a solid plate is withdrawn from a partially wetting liquid, a liquid layer dewets the moving substrate. High-speed imaging reveals alternating thin and thick regions in the entrained layer in the transverse direction at steady state.…

流体动力学 · 物理学 2020-11-18 Mengfei He

Powder bed fusion additive manufacturing (PBFAM) of metals has the potential to enable new paradigms of product design, manufacturing and supply chains while accelerating the realization of new technologies in the medical, aerospace, and…

Although 3D printing has the potential to transform manufacturing processes, the strength of printed parts often does not rival that of traditionally-manufactured parts. The fused-filament fabrication method involves melting a…

软凝聚态物质 · 物理学 2017-03-29 Claire McIlroy , Peter Olmsted

Residual stress and plastic strain in additive manufactured materials can exhibit significant microscopic variation at the powder scale, profoundly influencing the overall properties of printed components. This variation depends on…

材料科学 · 物理学 2024-06-19 Yangyiwei Yang , Somnath Bharech , Nick Finger , Xiandong Zhou , Joerg Schroeder , Bai-Xiang Xu

The complex interactions between turbulence and the free surface, including air entrainment processes, in boundary layer shear flows created by vertical surface-piercing plates are considered. A laboratory-scale device was built that…

流体动力学 · 物理学 2016-06-17 Nathan Washuta , Naeem Masnadi , James H. Duncan

Powder-based additive manufacturing has transformed the manufacturing industry over the last decade. In Laser Powder Bed Fusion, a specific part is built in an iterative manner in which two-dimensional cross-sections are formed on top of…

机器学习 · 计算机科学 2024-11-21 AmirPouya Hemmasian , Francis Ogoke , Parand Akbari , Jonathan Malen , Jack Beuth , Amir Barati Farimani

Powder Bed Fusion (PBF) is a type of Additive Manufacturing (AM) technology that builds parts in a layer-by-layer fashion out of a bed of metal powder via the selective melting action of a laser or electron beam heat source. The technology…

系统与控制 · 电气工程与系统科学 2020-01-09 Nathaniel Wood , David Hoelzle

Atomic layer deposition (ALD) is a promising technique to functionalize particle surfaces for energy applications including energy storage, catalysis, and decarbonization. In this work, we present a set of models of ALD particle coating to…

材料科学 · 物理学 2024-12-04 Angel Yanguas-Gil , Jeffrey W. Elam

We present a comprehensive theoretical and computational model that explores the behavior of a thin hydrated film bonded to a non-hydrated / impermeable soft substrate in the context of surface and bulk elasticity coupled with surface…

软凝聚态物质 · 物理学 2025-05-07 Jaemin Kim , Keon Ho Kim , Nikolaos Bouklas

A lattice model for active matter is studied numerically, showing that it displays wettings transitions between three distinctive phases when in contact with an impenetrable wall. The particles in the model move persistently, tumbling with…

软凝聚态物质 · 物理学 2017-09-13 Néstor Sepúlveda , Rodrigo Soto

We study shallow moist Rayleigh-Benard convection in the Boussinesq approximation in three-dimensional direct numerical simulations. The thermodynamics of phase changes is approximated by a piecewise linear equation of state close to the…

流体动力学 · 物理学 2010-06-25 Joerg Schumacher , Olivier Pauluis