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Laser powder bed fusion (LPBF) has shown promise for wide range of applications due to its ability to fabricate freeform geometries and generate a controlled microstructure. However, components generated by LPBF still possess sub-optimal…

机器学习 · 计算机科学 2025-01-16 Olabode T. Ajenifujah , Francis Ogoke , Florian Wirth , Jack Beuth , Amir Barati Farimani

The bottleneck of alloy design for powder-based additive manufacturing (AM) resides in customized powder production - an expensive and time-consuming process hindering the rapid closed-loop design iterations. This study analyzed an…

应用物理 · 物理学 2026-05-14 Zhaoxuan Ge , Sebastian Calderon , S. Mohadeseh Taheri-Mousavi

Foundation models are at the forefront of an increasing number of critical applications. In regards to technologies such as additive manufacturing (AM), these models have the potential to dramatically accelerate process optimization and, in…

LPBF of Al alloys is associated with numerous challenges when compared to other commonly used alloys due to their higher reflectivity and thermal conductivity. In this work, processing diagrams, temperature prediction models, XCT, and…

材料科学 · 物理学 2022-09-28 Sagar Patel , Haoxiu Chen , Mihaela Vlasea , Yu Zou

Powder Bed Fusion (PBF) is a type of Additive Manufacturing (AM) technology that builds parts in a layer-by-layer fashion out of a bed of metal powder via the selective melting action of a laser or electron beam heat source. The technology…

系统与控制 · 电气工程与系统科学 2020-01-09 Nathaniel Wood , David Hoelzle

This article proposes a novel high-performance computing approach for the prediction of the temperature field in powder bed fusion (PBF) additive manufacturing processes. In contrast to many existing approaches to part-scale simulations,…

计算工程、金融与科学 · 计算机科学 2023-09-18 Sebastian D. Proell , Peter Munch , Martin Kronbichler , Wolfgang A. Wall , Christoph Meier

Numerical simulations are used in this work to investigate aspects of microstructure and microsegregation during rapid solidification of a Ni-based superalloy in a laser powder bed fusion additive manufacturing process. Thermal modeling by…

Additive manufacturing technologies enable the production of complex and bioinspired shapes using magneto-responsive materials, which find diverse applications in soft robotics. Particularly, the development of composites with controlled…

Powder bed fusion additive manufacturing (PBFAM) of metals has the potential to enable new paradigms of product design, manufacturing and supply chains while accelerating the realization of new technologies in the medical, aerospace, and…

The usefulness of semi-analytical thermal models for predicting the connection between process, microstructure and properties in powder bed fusion has been well illustrated in recent years. Such an approach provides the promise of accuracy…

材料科学 · 物理学 2024-04-05 Shaun R. Cooke , Chadwick W. Sinclair , Daan M. Maijer

High-throughput experiments that use combinatorial samples with rapid measurements can be used to provide process-structure-property information at reduced time, cost, and effort. Developing these tools and methods is essential in additive…

Additive manufacturing by laser powder bed fusion (LPBF) offers material versatility, capability for complex geometries, and control of mechanical properties and microstructure. However, achieving high-quality output requires process…

材料科学 · 物理学 2021-11-04 Suh In Kim , A. John Hart

In this study, the effects of surface roughness and pore characteristics on fatigue lives of laser powder bed fusion (LPBF) Ti-6Al-4V parts were investigated. The 197 fatigue bars were printed using the same laser power but with varied…

The thermal and mechanical behaviors of powders are important for various additive manufacturing technologies. For powder bed fusion, capturing the temperature profile and the packing structure of the powders prior to melting is challenging…

软凝聚态物质 · 物理学 2024-02-26 Sudeshna Roy , Hongyi Xiao , Vasileios Angelidakis , Thorsten Pöschel

Additive manufacturing processes are flexible and efficient technologies for producing complex geometries. However, ensuring reliability and repeatability is challenging due to the complex physics and various sources of uncertainty in the…

系统与控制 · 电气工程与系统科学 2024-09-18 Dominic Liao-McPherson , Efe C. Balta , Mohamadreza Afrasiabi , Alisa Rupenyan , Markus Bambach , John Lygeros

Powder bed fusion is a widely used additive manufacturing (AM) process for producing complex, small-batch parts that are impractical to manufacture using conventional methods. However, its broader adoption is hindered by process-induced…

最优化与控制 · 数学 2025-06-12 Yulin Guo , Boris Kramer

The mitigation of material defects from additive manufacturing (AM) processes is critical to reliability in their fabricated parts and is enabled by modeling the complex relations between available build monitoring signals and final…

应用物理 · 物理学 2024-02-26 Qixiang Luo , John D. Shimanek , Timothy W. Simpson , Allison M. Beese

In this work, the effect of building direction on the microstructure evolution of laser-powder bed fusion (LPBF) processed AlSi10Mg alloy was investigated. The building direction, as shown in experimentally fabricated parts, can influence…

In context of laser powder bed fusion (L-PBF), it is known that the properties of the final fabricated product highly depend on the temperature distribution and its gradient over the manufacturing plate. In this paper, we propose a novel…

人工智能 · 计算机科学 2023-01-31 Ashkan Mansouri Yarahmadi , Michael Breuß , Carsten Hartmann

An additive manufacturing (AM) process, like laser powder bed fusion, allows for the fabrication of objects by spreading and melting powder in layers until a freeform part shape is created. In order to improve the properties of the material…

机器学习 · 计算机科学 2023-03-29 Ankita Agarwal , Tanvi Banerjee , Joy Gockel , Saniya LeBlanc , Joe Walker , John Middendorf