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The shape of a weld bead is critical in assessing the quality of the welded joint. In particular, this has a major impact in the accuracy of the results obtained from a numerical analysis. This study focuses on the statistical design…

机器学习 · 计算机科学 2022-06-08 R. Pradhan , A. P Joshi , M. R Sunny , A. Sarkar

Accurate thermal analysis of composites and porous media requires detailed characterization of local thermal properties in small scale. For some important applications such as lithium-ion batteries, changes in the properties during the…

应用物理 · 物理学 2020-10-06 Fazlolah Mohaghegh , Jayathi Murthy

Additive Manufacturing presents a great application area for Machine Learning because of the vast volume of data generated and the potential to mine this data to control outcomes. In this paper we present preliminary work on classifying…

机器学习 · 计算机科学 2020-10-05 Vivek Mahato , Muhannad Ahmed Obeidi , Dermot Brabazon , Padraig Cunningham

In metal Additive Manufacturing (AM), monitoring the temperature of the Melt Pool (MP) is crucial for ensuring part quality, process stability, defect prevention, and overall process optimization. Traditional methods, are slow to converge…

计算机视觉与模式识别 · 计算机科学 2024-08-27 Javid Akhavan , Chaitanya Krishna Vallabh , Xiayun Zhao , Souran Manoochehri

Wire-feed laser additive manufacturing is an emerging fabrication technique capable of highly automated large-scale volume production that can reduce both material waste and overall cost while improving product lead times. Quality assurance…

材料科学 · 物理学 2021-08-23 Sen Liu , Craig Brice , Xiaoli Zhang

Fabrication of nickel-titanium shape memory alloy through additive manufacturing has attracted increasing interest due to its advantages of flexible manufacturing capability, low-cost customization, and minimal defects. The process…

材料科学 · 物理学 2021-10-05 Shiming Gao , Yuncong Feng , Jianjian Wang , Mian Qin , Ojo Philip Bodunde , Wei-Hsin Liao , Ping Guo

Machine learning (ML) is shown to predict new alloys and their performances in a high dimensional, multiple-target-property design space that considers chemistry, multi-step processing routes, and characterization methodology variations. A…

Defects in laser powder bed fusion (L-PBF) parts often result from the meso-scale dynamics of the molten alloy near the laser, known as the melt pool. For instance, the melt pool can directly contribute to the formation of undesirable…

Quality control and quality assurance are challenges in Direct Metal Laser Melting (DMLM). Intermittent machine diagnostics and downstream part inspections catch problems after undue cost has been incurred processing defective parts. In…

Resistance spot welding is the dominant joining process for the body-in-white in the automotive industry, where the weld nugget diameter is the key quality metric. Its measurement requires destructive testing, limiting the potential for…

机器学习 · 计算机科学 2026-01-27 Jan A. Zak , Christian Weißenfels

We present a deep learning approach for quantifying and localizing ex-situ porosity within Laser Powder Bed Fusion fabricated samples utilizing in-situ thermal image monitoring data. Our goal is to build the real time porosity map of parts…

The usefulness of semi-analytical thermal models for predicting the connection between process, microstructure and properties in powder bed fusion has been well illustrated in recent years. Such an approach provides the promise of accuracy…

材料科学 · 物理学 2024-04-05 Shaun R. Cooke , Chadwick W. Sinclair , Daan M. Maijer

Powder bed fusion (PBF) is an emerging metal additive manufacturing (AM) technology that enables rapid fabrication of complex geometries. However, defects such as pores and balling may occur and lead to structural unconformities, thus…

计算工程、金融与科学 · 计算机科学 2024-09-23 Jiarui Xie , Zhuo Yang , Chun-Chun Hu , Haw-Ching Yang , Yan Lu , Yaoyao Fiona Zhao

Surface modification results in substantial improvement in pool boiling heat transfer. Thin film-coated and porous-coated substrates, through different materials and techniques, significantly boost heat transfer through increased nucleation…

应用物理 · 物理学 2025-06-24 Vijay Kuberan , Sateesh Gedupudi

Machine learning (ML) may improve and automate quality control (QC) in injection moulding manufacturing. As the labelling of extensive, real-world process data is costly, however, the use of simulated process data may offer a first step…

机器学习 · 计算机科学 2022-07-01 Steven Michiels , Cédric De Schryver , Lynn Houthuys , Frederik Vogeler , Frederik Desplentere

Laser Additive Manufacturing (LAM) presents unparalleled opportunities for fabricating complex, high-performance structures and components with unique material properties. Despite these advancements, achieving consistent part quality and…

信号处理 · 电气工程与系统科学 2024-04-24 Lequn Chen , Guijun Bi , Xiling Yao , Jinlong Su , Chaolin Tan , Wenhe Feng , Michalis Benakis , Youxiang Chew , Seung Ki Moon

Directed Energy Deposition (DED) offers significant potential for manufacturing complex and multi-material parts. However, internal defects such as porosity and cracks can compromise mechanical properties and overall performance. This study…

计算机视觉与模式识别 · 计算机科学 2025-02-12 Israt Zarin Era , Fan Zhou , Ahmed Shoyeb Raihan , Imtiaz Ahmed , Alan Abul-Haj , James Craig , Srinjoy Das , Zhichao Liu

The continuous effort towards topological quantum devices calls for an efficient and non-invasive method to assess the conformity of components in different topological phases. Here, we show that machine learning paves the way towards…

无序系统与神经网络 · 物理学 2019-01-24 Marcello D. Caio , Marco Caccin , Paul Baireuther , Timo Hyart , Michel Fruchart

Laser machining is a highly flexible non-contact manufacturing technique that has been employed widely across academia and industry. Due to nonlinear interactions between light and matter, simulation methods are extremely crucial, as they…

计算工程、金融与科学 · 计算机科学 2023-01-04 Razyeh Behbahani , Hamidreza Yazdani Sarvestani , Erfan Fatehi , Elham Kiyani , Behnam Ashrafi , Mikko Karttunen , Meysam Rahmat

The mitigation of material defects from additive manufacturing (AM) processes is critical to reliability in their fabricated parts and is enabled by modeling the complex relations between available build monitoring signals and final…

应用物理 · 物理学 2024-02-26 Qixiang Luo , John D. Shimanek , Timothy W. Simpson , Allison M. Beese