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Computational modeling of the melt pool dynamics in laser-based powder bed fusion metal additive manufacturing (PBF-LB/M) promises to shed light on fundamental mechanisms of defect generation. These processes are accompanied by rapid…

计算工程、金融与科学 · 计算机科学 2026-03-05 Nils Much , Magdalena Schreter-Fleischhacker , Peter Munch , Martin Kronbichler , Wolfgang A. Wall , Christoph Meier

Metal additive manufacturing via laser-based powder bed fusion (PBF-LB/M) faces performance-critical challenges due to complex melt pool and vapor dynamics, often oversimplified by computational models that neglect crucial aspects, such as…

计算工程、金融与科学 · 计算机科学 2025-07-03 Magdalena Schreter-Fleischhacker , Nils Much , Peter Munch , Martin Kronbichler , Wolfgang A. Wall , Christoph Meier

Heat and fluid flow in low Prandtl number melting pools during laser processing of materials are sensitive to the prescribed boundary conditions, and the responses are highly nonlinear. Previous studies have shown that fluid flow in melt…

流体动力学 · 物理学 2020-09-25 Amin Ebrahimi , Chris R. Kleijn , Ian M. Richardson

Molten metal melt pools are characterised by highly non-linear responses, which are very sensitive to imposed boundary conditions. Temporal and spatial variations in the energy flux distribution are often neglected in numerical simulations…

流体动力学 · 物理学 2020-11-17 Amin Ebrahimi , Chris R. Kleijn , Ian M. Richardson

Laser heating during additive manufacturing (AM) induces extreme and transient thermal conditions which critically influence the microstructure evolution and mechanical properties of the resulting component. However, accurately resolving…

The rate of melting of a solid and the rate of deformation of the resulting melt due to capillary forces are comparable in additive manufacturing applications. This dynamic structural change of a melting solid is extremely challenging to…

计算物理 · 物理学 2018-04-18 Michael Blank , Prapanch Nair , Thorsten Pöschel

The solidification behavior of liquid metal in a container under rapid cooling process is one of the major concerns to be analyzed. In order to analyze its fundamental behavior, a three- dimensional (3D) fluid dynamics simulation was…

流体动力学 · 物理学 2013-09-18 Raden Ahnaf Faqih S , Christian Fredy Naa

Many additive manufacturing (AM) technologies rely on powder feedstock, which is fused to form the final part either by melting or by chemical binding with subsequent sintering. In both cases, process stability and resulting part quality…

计算工程、金融与科学 · 计算机科学 2022-01-25 Sebastian L. Fuchs , Patrick M. Praegla , Christian J. Cyron , Wolfgang A. Wall , Christoph Meier

Nanoscale thermally assisted hydrodynamic melt perturbations induced by ultrafast laser energy deposition in noble-metal films produce irreversible nanoscale translative mass redistributions and results in formation of radially-symmetric…

Thermal multi-phase flow simulations are indispensable to understanding the multi-scale and multi-physics phenomena in metal additive manufacturing (AM) processes, yet accurate and robust predictions remain challenging. This book chapter…

计算工程、金融与科学 · 计算机科学 2022-06-13 Jinhui Yan , Qiming Zhu , Ze Zhao

The deformation of a fluid-fluid interface due to the thermocapillary stress induced by a continuous Gaussian laser wave is investigated analytically. We show that the direction of deformation of the liquid interface strongly depends on the…

软凝聚态物质 · 物理学 2012-03-12 Hamza Chraibi , Jean-Pierre Delville

Laser beam shaping offers remarkable possibilities to control and optimise process stability and tailor material properties and structure in laser-based welding and additive manufacturing. However, little is known about the influence of…

Thermal fluctuations cause perturbations of fluid-fluid interfaces and highly nonlinear hydrodynamics in multiphase flows. In this work, we develop a novel multiphase smoothed dissipative particle dynamics model. This model accounts for…

Smoothed particle hydrodynamics (SPH) method has been increasingly used for simulating fluid flows, however its ability to simulate evaporating flow requires significant improvements. This paper proposes an SPH method for evaporating…

计算物理 · 物理学 2017-09-20 Xiufeng Yang , Song-Charng Kong

The wetting dynamics of liquid particles, from coated droplets to soft capsules, holds significant technological interest. Motivated by the need to simulate liquid metal droplet with an oxidize surface layer, in this work we introduce a…

流体动力学 · 物理学 2024-02-14 Francesca Pelusi , Fabio Guglietta , Marcello Sega , Othmane Aouane , Jens Harting

Among the many additive manufacturing (AM) processes for metallic materials, selective laser melting (SLM) is arguably the most versatile in terms of its potential to realize complex geometries along with tailored microstructure. However,…

应用物理 · 物理学 2019-05-08 Christoph Meier , Ryan W. Penny , Yu Zou , Jonathan S. Gibbs , A. John Hart

Direct laser slab face-cooling by a fluid crossing the main and pump laser beams is an important method to reach high average laser powers. However, the flow regime is usually maintained at low Reynolds numbers, to prevent the onset of…

The present work proposes an approach for fluid-solid and contact interaction problems including thermo-mechanical coupling and reversible phase transitions. The solid field is assumed to consist of several arbitrarily-shaped, undeformable…

计算工程、金融与科学 · 计算机科学 2021-09-14 Sebastian L. Fuchs , Christoph Meier , Wolfgang A. Wall , Christian J. Cyron

The aim of this paper is coupling of temperature oscillations and melt pool dynamics experimentally observed in laser melting. The literature survey has shown that the developed explanations are mainly focused on the capillary and…

The smoothed particle hydrodynamics (SPH) method has been increasingly used to study fluid problems in recent years; but its computational cost can be high if high resolution is required. In this study, an adaptive resolution method based…

计算物理 · 物理学 2019-01-23 Xiufeng Yang , Song-Charng Kong
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