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Numerical simulations are used in this work to investigate aspects of microstructure and microsegregation during rapid solidification of a Ni-based superalloy in a laser powder bed fusion additive manufacturing process. Thermal modeling by…

In this study, an alloy phase-field model is used to simulate solidification microstructures at different locations within a solidified molten pool. The temperature gradient $G$ and the solidification velocity $V$ are obtained from a…

材料科学 · 物理学 2017-06-12 Supriyo Ghosh , Li Ma , Nana Ofori-Opoku , Jonathan E. Guyer

The microstructure of Ti-6Al-4V has a decisive impact on its mechanical performance; however, controlling phase composition during Laser Powder Bed Fusion (LPBF) remains difficult because of the inherent localized and cyclic thermal…

Metal Laser Powder Bed Fusion (PBF-LB/M) is a leading additive manufacturing technique in which part quality and grain morphology are highly dependent on process parameters. Numerous studies of process variations, such as laser power, scan…

Laser Powder Bed Fusion (L-PBF) is a widely adopted additive manufacturing process for fabricating complex metallic parts layer by layer. Effective thermal management is essential to ensure part quality and structural integrity, as thermal…

系统与控制 · 电气工程与系统科学 2025-09-22 Yukta Pareek , Abdul Malik Al Mardhouf Al Saadi , Amrita Basak , Satadru Dey

Ni-rich $\gamma$ cells and Nb-rich eutectic droplets that form during laser power bed fusion solidification of Ni-Nb alloys are studied using experiments and simulations. Finite element simulations estimate the cooling rates in the melt…

材料科学 · 物理学 2017-11-21 Supriyo Ghosh , Mark R. Stoudt , Lyle E. Levine , Jonathan E. Guyer

In this work, the effect of building direction on the microstructure evolution of laser-powder bed fusion (LPBF) processed AlSi10Mg alloy was investigated. The building direction, as shown in experimentally fabricated parts, can influence…

Laser powder bed fusion (L-PBF) of semi-crystalline polymers such as polyamide-12 (PA12) has found increasing use in various industrial applications. However, achieving high dimensional accuracy remains a significant challenge. Despite the…

医学物理 · 物理学 2025-12-23 Zhongfeng Xu , Wei Zhu , Lionel Freire , Noëlle Billon , Jean-Luc Bouvard , Yancheng Zhang

Bioresorbable Mg-based alloys with low density, low elastic modulus, and excellent biocompatibility are outstanding candidates for temporary orthopedic implants. Coincidentally, metal additive manufacturing (AM) is disrupting the biomedical…

材料科学 · 物理学 2024-04-25 D. Tourret , R. Tavakoli , A. D. Boccardo , A. K. Boukellal , M. Li , J. Molina-Aldareguia

This study addresses microstructure selection mechanisms in rapid solidification, specifically targeting the transition from cellular/dendritic to planar interface morphologies under conditions relevant to additive manufacturing. We use a…

We present a computational framework for the simulations of powder-bed fusion of metallic alloys, which combines: (1) CalPhaD calculations of temperature-dependent alloy properties and phase diagrams, (2) macroscale finite element (FE)…

材料科学 · 物理学 2022-05-10 S. M. Elahi , R. Tavakoli , A. K. Boukellal , T. Isensee , I. Romero , D. Tourret

Metal additive manufacturing via laser-based powder bed fusion (PBF-LB/M) faces performance-critical challenges due to complex melt pool and vapor dynamics, often oversimplified by computational models that neglect crucial aspects, such as…

计算工程、金融与科学 · 计算机科学 2025-07-03 Magdalena Schreter-Fleischhacker , Nils Much , Peter Munch , Martin Kronbichler , Wolfgang A. Wall , Christoph Meier

In this work, a numerical simulation framework is presented based on the Phase Field Method that is able to capture the evolution of heterogeneous metallic microstructures during solidification. The involved physics can prove especially…

材料科学 · 物理学 2021-10-22 Patrick Zimbrod , Johannes Schilp

Cellular or dendritic microstructures that result as a function of additive manufacturing solidification conditions in a Ni-based melt pool are simulated in the present work using three-dimensional phase-field simulations. A macroscopic…

材料科学 · 物理学 2017-12-29 Supriyo Ghosh , Nana Ofori-Opoku , Jonathan E. Guyer

We study the evolution of prior columnar $\beta$ phase, interface $L$ phase, and $\alpha$ phase during directional solidification of a Ti-6Al-4V melt pool. Finite element simulations estimate the solidification temperature and velocity…

材料科学 · 物理学 2018-09-11 Supriyo Ghosh , Kevin McReynolds , Jonathan E. Guyer , Dilip Banerjee

This article proposes a novel high-performance computing approach for the prediction of the temperature field in powder bed fusion (PBF) additive manufacturing processes. In contrast to many existing approaches to part-scale simulations,…

计算工程、金融与科学 · 计算机科学 2023-09-18 Sebastian D. Proell , Peter Munch , Martin Kronbichler , Wolfgang A. Wall , Christoph Meier

Computational modeling of the melt pool dynamics in laser-based powder bed fusion metal additive manufacturing (PBF-LB/M) promises to shed light on fundamental mechanisms of defect generation. These processes are accompanied by rapid…

计算工程、金融与科学 · 计算机科学 2026-03-05 Nils Much , Magdalena Schreter-Fleischhacker , Peter Munch , Martin Kronbichler , Wolfgang A. Wall , Christoph Meier

This study demonstrates the significant effect of the recoil pressure and Marangoni convection in laser powder bed fusion (L-PBF) of 316L stainless steel. A three-dimensional high fidelity powder-scale model reveals how the strong dynamical…

流体动力学 · 物理学 2016-03-10 Saad A. Khairallah , Andrew T. Anderson , Alexander Rubenchik , Wayne E. King

Laser-based additive manufacturing offers a promising route for 3D printing of metallic parts. We evidence experimentally a particular columnar solidification microstructure in a Laser Powder-Bed Fusion processed Inconel 718 nickel-based…

材料科学 · 物理学 2019-01-23 G. Boussinot , M. Apel , J. Zielinski , U. Hecht , J. H. Schleifenbaum

Laser Powder Bed Fusion (LPBF) additive manufacturing has revolutionized industries with its capability to create intricate and customized components. The LPBF process uses moving heat sources to melt and solidify metal powders. The fast…

计算工程、金融与科学 · 计算机科学 2024-07-10 Xin Liu , Xingchen Liu , Paul Witherell
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