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Numerical simulations are used in this work to investigate aspects of microstructure and microsegregation during rapid solidification of a Ni-based superalloy in a laser powder bed fusion additive manufacturing process. Thermal modeling by…

This study demonstrates the significant effect of the recoil pressure and Marangoni convection in laser powder bed fusion (L-PBF) of 316L stainless steel. A three-dimensional high fidelity powder-scale model reveals how the strong dynamical…

流体动力学 · 物理学 2016-03-10 Saad A. Khairallah , Andrew T. Anderson , Alexander Rubenchik , Wayne E. King

High-throughput experiments that use combinatorial samples with rapid measurements can be used to provide process-structure-property information at reduced time, cost, and effort. Developing these tools and methods is essential in additive…

In this work, a numerical simulation framework is presented based on the Phase Field Method that is able to capture the evolution of heterogeneous metallic microstructures during solidification. The involved physics can prove especially…

材料科学 · 物理学 2021-10-22 Patrick Zimbrod , Johannes Schilp

Understanding alloy phase transformations during continuous cooling is important for post-processing design and optimization. In this work, continuous-cooling-transformation (CCT) diagrams of Inconel 718 alloys manufactured by laser powder…

材料科学 · 物理学 2022-02-25 Yunhao Zhao , Liangyan Hao , Qiaofu Zhang , Wei Xiong

Selective laser melting (SLM) is rapidly evolving to become a mainstream technology. However, the fundamental mechanisms of solidification and microstructure development inherent to the non-equilibrium conditions of this additive…

Dislocation structures, chemical segregation, {\gamma ^{\prime}, {\gamma ^{\prime \prime}}, {\delta} precipitates and Laves phase were quantified within the microstructures of Inconel 718 (IN718) produced by laser powder bed fusion additive…

Additive manufacturing (AM) processes produce parts with improved physical, chemical, and mechanical properties compared to conventional manufacturing processes. In AM processes, intricate part geometries are produced from multicomponent…

材料科学 · 物理学 2018-01-04 Supriyo Ghosh

Architected materials produced by powder bed fusion metal additive manufacturing technique offer realization of complex structural hierarchies that mimic the principles of crystal plasticity while still being ultralight-weight, though…

We present a computational framework for the simulations of powder-bed fusion of metallic alloys, which combines: (1) CalPhaD calculations of temperature-dependent alloy properties and phase diagrams, (2) macroscale finite element (FE)…

材料科学 · 物理学 2022-05-10 S. M. Elahi , R. Tavakoli , A. K. Boukellal , T. Isensee , I. Romero , D. Tourret

The susceptibility of nickel-based superalloys to processing-induced crack formation during laser powder-bed additive manufacturing is studied. Twelve different alloys -- some of existing (heritage) type but also other newly-designed ones…

We present a mathematical formulation of a multiscale model for solidification with convective flow in the liquid phase. The model is an extension of the dendritic needle network approach for crystal growth in a binary alloy. We propose a…

材料科学 · 物理学 2019-04-17 D. Tourret , M. M. Francois , A. J. Clarke

We investigate lamellar three-phase patterns that form during the directional solidification of ternary eutectic alloys in thin samples. A distinctive feature of this system is that many different geometric arrangements of the three phases…

材料科学 · 物理学 2015-05-27 Abhik Choudhury , Mathis Plapp , Britta Nestler

During the laser powder bed fusion (L-PBF) process, the built part undergoes multiple rapid heating-cooling cycles, leading to complex microstructures with nonuniform properties. In the present work, a computational framework, which weakly…

Ni-based superalloy Inconel-718 is ubiquitous in metal 3D printing where high cooling rate and thermal gradient are present. These manufacturing conditions are conducive to high initial dislocation density and porosity or void in the…

材料科学 · 物理学 2021-05-19 Abrar Faiyad , Md. Adnan Mahathir Munshi , Sourav Saha

Additive manufacturing (AM) of metallic components promises many advantages over conventional manufacturing processes through high design flexibility across multiple length scales and precision coupled with an astonishing combination of…

This paper reviews the use of relatively new manufacturing method called as additive manufacturing, most often mentioned as 3D printing in fabrication of high performance superalloys. The overview of the article describes the structure,…

应用物理 · 物理学 2018-05-31 Apoorv Kulkarni

Cellular or dendritic microstructures that result as a function of additive manufacturing solidification conditions in a Ni-based melt pool are simulated in the present work using three-dimensional phase-field simulations. A macroscopic…

材料科学 · 物理学 2017-12-29 Supriyo Ghosh , Nana Ofori-Opoku , Jonathan E. Guyer

Through an integrated macroscale/mesoscale computational model, we investigate the developing shape and grain morphology during the melting and solidification of a weld. In addition to macroscale surface tension driven fluid flow and heat…

In this work, the effect of building direction on the microstructure evolution of laser-powder bed fusion (LPBF) processed AlSi10Mg alloy was investigated. The building direction, as shown in experimentally fabricated parts, can influence…

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