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Light-based additive manufacturing (AM) has revolutionized the fabrication of complex three-dimensional (3D) objects offering a cost-effective and high-speed alternative to traditional machining. One-photon polymerization is a key process…

Dense and efficient circuits with component sizes approaching the physical limit is the hallmark of high performance integration. However, current fabrication technology is mostly constraint to 2D lithography, and thermal energy dissipation…

Optics · Physics 2021-12-15 Adria Grabulosa , Johnny Moughames , Xavier Porte , Daniel Brunner

Additive manufacturing, also known as 3D printing, is an advanced manufacturing technique that allows the fabrication of arbitrary macroscopic and microscopic objects. All 3D printing systems require large optical elements or nozzles in…

A microbubble is, in essence, a fully enclosed thin-walled microcavity. Unlike spherical microbubbles formed by expansions, 3D printing enables the free definition of their geometry, allowing precise control over shape and dimensions during…

Optics · Physics 2026-04-28 Sohail Khan , Zengbo Wang , Qingshan Yang , Liyang Yue

Tomographic Volumetric Additive Manufacturing (TVAM) is a light-based 3D printing technique capable of producing centimeter-scale objects within seconds. A key challenge lies in the calculation of projection patterns under non-standard…

The recent development of light-based 3D printing technologies has marked a turning point in additive manufacturing. Through photopolymerization, liquid resins can be solidified into complex objects. Usually, the polymerization is triggered…

Two-photon photopolymerization delivers prints without support structures and minimizes layering artifacts in a broad range of materials. This volumetric printing approach scans a focused light source throughout the entire volume of a resin…

Light-based 3D printing, which relies on photocurable resins, has shown the capability to produce complex geometries with high resolution and fidelity. Tomographic Volumetric Additive Manufacturing (TVAM) employs a digital micromirror…

Optics · Physics 2025-06-04 Maria Isabel Álvarez-Castaño , Ye Pu , Christophe Moser

Tomographic Volumetric Additive Manufacturing (TVAM) allows printing of mesoscopic objects within seconds or minutes. Tomographic patterns are illuminated onto a rotating glass vial which contains a photosensitive resin. Current pattern…

Optics · Physics 2024-03-26 Felix Wechsler , Carlo Gigli , Jorge Madrid-Wolff , Christophe Moser

The serial nature of two-photon polymerization (2PP) limits fabrication throughput. While diffractive optical elements (DOEs) can be used to generate multiple write spots in a single plane, three-dimensional structures still require…

Optics · Physics 2026-04-21 Thomas Le Deun , Joël Rovera , Kevin Heggarty

Volumetric additive manufacturing promises near-instantaneous fabrication of 3D objects, yet achieving high fidelity at the micro-scale remains challenging due to the complex interplay between optical diffraction and chemical effects. We…

Optics · Physics 2026-01-26 Felix Wechsler , Riccardo Rizzo , Christophe Moser

Polymer 3D printing is a broad set of manufacturing methods that permit the fabrication of complex architectures, and, as a result, numerous efforts focus on formulating processible chemistries that produce desirable material behavior in…

Throughput and resolution are both of critical importance for modern manufacturing, however, they are usually contradictory with each other. Here, a high-throughput high-resolution three dimensional (3D) printing is demonstrated by…

Applied Physics · Physics 2018-12-05 Yuanxin Tan , Wei Chu , Peng Wang , Wenbo Li , Jia Qi , Jian Xu , Ya Cheng

3D printing has revolutionized the manufacturing of volumetric components and structures in many areas. Different technologies have been developed including light-induced techniques based on the photopolymerization of liquid resins. In…

Tomographic Volumetric Additive Manufacturing(TVAM) is a novel manufacturing method that allows for the fast creation of objects of complex geometry in layerless fashion. The process is based on the solidification of photopolymer that…

Computational Engineering, Finance, and Science · Computer Science 2026-02-13 Nicole Pellizzon , Richard Huber , Jon Spangenberg , Jakob Sauer Jørgensen

High-resolution lithographic techniques are often limited by low volumetric throughput, since there is no universal and scalable manufacturing process that can produce 3D metasurfaces. In this work, we demonstrate a high-speed holographic…

3D printing has revolutionized the manufacturing of volumetric components and structures for various fields. Thanks to the advent of photocurable resins, several fully volumetric light-based techniques have been recently developed to…

Applied Physics · Physics 2023-07-13 Antoine Boniface , Florian Maitre , Jorge Madrid-Wolff , Christophe Moser

3D printing allows rapid fabrication of complex objects from digital designs. One 3D-printing process, direct laser writing, polymerises a light-sensitive material by steering a focused laser beam through the shape of the object to be…

Localized polymerization in subwavelength volumes using two photon dyes has now become a well-established method for fabrication of subwavelength structures. Unfortunately, the two photon absorption dyes used in such process are not only…

Soft Condensed Matter · Physics 2016-09-09 Govind Ummethala , Arun Jaiswal , Raghvendra P Chaudhary , Suyog Hawal , Sumit Saxena , Shobha Shukla

Additive manufacturing using light is commonly constrained by serial voxel-by-voxel or layer-by-layer processing, which fundamentally limits fabrication speed and scalability. Here, we introduce a single-exposure holographic…

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