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Characterizing meltpool shape and geometry is essential in metal Additive Manufacturing (MAM) to control the printing process and avoid defects. Predicting meltpool flaws based on process parameters and powder material is difficult due to…

Machine Learning · Computer Science 2022-01-28 Parand Akbari , Francis Ogoke , Ning-Yu Kao , Kazem Meidani , Chun-Yu Yeh , William Lee , Amir Barati Farimani

Laser powder bed fusion (LPBF) has shown promise for wide range of applications due to its ability to fabricate freeform geometries and generate a controlled microstructure. However, components generated by LPBF still possess sub-optimal…

Machine Learning · Computer Science 2025-01-16 Olabode T. Ajenifujah , Francis Ogoke , Florian Wirth , Jack Beuth , Amir Barati Farimani

Additive Manufacturing (AM) processes present challenges in monitoring and controlling material properties and process parameters, affecting production quality and defect detection. Machine Learning (ML) techniques offer a promising…

Mesoscale and Nanoscale Physics · Physics 2026-05-15 Mohsen Asghari Ilani , Yaser Mike Banad

Additive Manufacturing (AM) is a manufacturing paradigm that builds three-dimensional objects from a computer-aided design model by successively adding material layer by layer. AM has become very popular in the past decade due to its…

Machine Learning · Computer Science 2019-08-12 Arindam Paul , Mojtaba Mozaffar , Zijiang Yang , Wei-keng Liao , Alok Choudhary , Jian Cao , Ankit Agrawal

Powder bed fusion (PBF) is an emerging metal additive manufacturing (AM) technology that enables rapid fabrication of complex geometries. However, defects such as pores and balling may occur and lead to structural unconformities, thus…

Computational Engineering, Finance, and Science · Computer Science 2024-09-23 Jiarui Xie , Zhuo Yang , Chun-Chun Hu , Haw-Ching Yang , Yan Lu , Yaoyao Fiona Zhao

Additive manufacturing (AM) techniques hold promise but face significant challenges in process planning and optimization. The large temporal and spatial variations in temperature that can occur in layer-wise AM lead to thermal excursions,…

Systems and Control · Electrical Eng. & Systems 2025-01-22 Mikhail Khrenov , William Frieden Templeton , Sneha Prabha Narra

Additive manufacturing (AM), also known as 3D printing, is one of the most promising digital manufacturing technologies, thanks to its potential to produce highly complex geometries rapidly. AM has been promoted from a prototyping…

Applications · Statistics 2021-10-22 Ahmad Mozaffari , Shojaeddin Chenouri , Ehsan Toyserkani , Usman Ali

The quality of the part fabricated from the Additive Manufacturing (AM) process depends upon the process parameters used, and therefore, optimization is required for apt quality. A methodology is proposed to set these parameters…

Computer Vision and Pattern Recognition · Computer Science 2025-01-27 Sunita Khod , Akshay Dvivedi , Mayank Goswami

Additive Manufacturing (AM) is a powerful technology that produces complex 3D geometries using various materials in a layer-by-layer fashion. However, quality assurance is the main challenge in AM industry due to the possible time-varying…

Machine Learning · Computer Science 2022-11-01 Jihoon Chung , Bo Shen , Andrew Chung Chee Law , Zhenyu , Kong

Additive manufacturing (AM) is gaining attention across various industries like healthcare, aerospace, and automotive. However, identifying defects early in the AM process can reduce production costs and improve productivity - a key…

Computer Vision and Pattern Recognition · Computer Science 2023-10-16 Md Manjurul Ahsan , Shivakumar Raman , Zahed Siddique

Recent applications of machine learning in metal additive manufacturing (MAM) have demonstrated significant potential in addressing critical barriers to the widespread adoption of MAM technology. Recent research in this field emphasizes the…

During the past decade, metal additive manufacturing (MAM) has experienced significant developments and gained much attention due to its ability to fabricate complex parts, manufacture products with functionally graded materials, minimize…

Machine Learning · Computer Science 2023-07-06 Sina Tayebati , Kyu Taek Cho

Predicting mechanical properties in metal additive manufacturing (MAM) is essential for ensuring the performance and reliability of printed parts, as well as their suitability for specific applications. However, conducting experiments to…

Machine Learning · Computer Science 2024-11-01 Parand Akbari , Masoud Zamani , Amir Mostafaei

The application of computer vision and machine learning methods in the field of additive manufacturing (AM) for semantic segmentation of the structural elements of 3-D printed products will improve real-time failure analysis systems and can…

Computer Vision and Pattern Recognition · Computer Science 2022-10-17 Aliaksei Petsiuk , Harnoor Singh , Himanshu Dadhwal , Joshua M. Pearce

Metal Additive Manufacturing (MAM) has reshaped the manufacturing industry, offering benefits like intricate design, minimal waste, rapid prototyping, material versatility, and customized solutions. However, its full industry adoption faces…

Machine Learning · Computer Science 2024-01-12 Ahmed Shoyeb Raihan , Hamed Khosravi , Tanveer Hossain Bhuiyan , Imtiaz Ahmed

Additive Manufacturing (AM) is a transformative manufacturing technology enabling direct fabrication of complex parts layer-be-layer from 3D modeling data. Among AM applications, the fabrication of Functionally Graded Materials (FGMs) has…

Machine Learning · Computer Science 2024-07-26 Mohammad Karimzadeh , Deekshith Basvoju , Aleksandar Vakanski , Indrajit Charit , Fei Xu , Xinchang Zhang

Additive manufacturing (AM) enables the development of high-performance architected cellular materials, emphasizing the growing importance of establishing programmable and predictable energy absorption capabilities. This study evaluates the…

Applied Physics · Physics 2024-02-27 Mattia Utzeri , Marco Sasso , Vikram S. Deshpande , S. Kumar

In this study, we leverage a mixture model learning approach to identify defects in laser-based Additive Manufacturing (AM) processes. By incorporating physics based principles, we also ensure that the model is sensitive to meaningful…

Mathematical Physics · Physics 2025-11-11 Sebastian Basterrech , Shuo Shan , Debabrata Adhikari , Sankhya Mohanty

Additive friction stir deposition (AFSD) is a novel solid-state additive manufacturing technique that circumvents issues of porosity, cracking, and properties anisotropy that plague traditional powder bed fusion and directed energy…

Machine Learning · Computer Science 2023-12-05 Akshansh Mishra

Process optimization for metal additive manufacturing (AM) is crucial to ensure repeatability, control microstructure, and minimize defects. Despite efforts to address this via the traditional design of experiments and statistical process…

Machine Learning · Computer Science 2022-11-18 Susheel Dharmadhikari , Nandana Menon , Amrita Basak
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