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A digital twin (DT) is a virtual representation of physical process, products and/or systems that requires a high-fidelity computational model for continuous update through the integration of sensor data and user input. In the context of…

Machine Learning · Computer Science 2023-11-15 Yangfan Li , Satyajit Mojumder , Ye Lu , Abdullah Al Amin , Jiachen Guo , Xiaoyu Xie , Wei Chen , Gregory J. Wagner , Jian Cao , Wing Kam Liu

Powder bed fusion (PBF) is an emerging metal additive manufacturing (AM) technology that enables rapid fabrication of complex geometries. However, defects such as pores and balling may occur and lead to structural unconformities, thus…

Computational Engineering, Finance, and Science · Computer Science 2024-09-23 Jiarui Xie , Zhuo Yang , Chun-Chun Hu , Haw-Ching Yang , Yan Lu , Yaoyao Fiona Zhao

Digital Twin (DT) technologies are transforming manufacturing by enabling real-time prediction, monitoring, and control of complex processes. Yet, applying DT to deformation-based metal forming remains challenging because of the strongly…

Systems and Control · Electrical Eng. & Systems 2025-11-17 Yi-Ping Chen , Derick Suarez , Ying-Kuan Tsai , Vispi Karkaria , Guanzhong Hu , Zihan Chen , Ping Guo , Jian Cao , Wei Chen

Effective real-time monitoring is a foundation of digital twin technology, crucial for detecting material degradation and maintaining the structural integrity of nuclear systems to ensure both safety and operational efficiency. Traditional…

Machine Learning · Computer Science 2024-12-02 Raisa Bentay Hossain , Farid Ahmed , Kazuma Kobayashi , Seid Koric , Diab Abueidda , Syed Bahauddin Alam

Digital Twin -- a virtual replica of a physical system enabling real-time monitoring, model updating, prediction, and decision-making -- combined with recent advances in machine learning, offers new opportunities for proactive control…

Machine Learning · Computer Science 2025-04-14 Yi-Ping Chen , Vispi Karkaria , Ying-Kuan Tsai , Faith Rolark , Daniel Quispe , Robert X. Gao , Jian Cao , Wei Chen

This paper focuses on the feasibility of Deep Neural Operator (DeepONet) as a robust surrogate modeling method within the context of digital twin (DT) for nuclear energy systems. Through benchmarking and evaluation, this study showcases the…

Machine Learning · Statistics 2024-04-30 Kazuma Kobayashi , Syed Bahauddin Alam

Laser-directed-energy deposition (DED) offers advantages in additive manufacturing (AM) for creating intricate geometries and material grading. Yet, challenges like material inconsistency and part variability remain, mainly due to its…

Machine Learning · Computer Science 2024-02-28 Vispi Karkaria , Anthony Goeckner , Rujing Zha , Jie Chen , Jianjing Zhang , Qi Zhu , Jian Cao , Robert X. Gao , Wei Chen

A digital twin is a virtual representation that accurately replicates its physical counterpart, fostering bi-directional real-time data exchange throughout the entire process lifecycle. For Laser Directed Energy Deposition of Wire…

Computational Engineering, Finance, and Science · Computer Science 2024-12-05 Maximilian Kannapinn , Fabian Roth , Oliver Weeger

Over the years, Digital Twin (DT) has become popular in Advanced Manufacturing (AM) due to its ability to improve production efficiency and quality. By creating virtual replicas of physical assets, DTs help in real-time monitoring, develop…

Computational Engineering, Finance, and Science · Computer Science 2024-11-05 Chas Hamel , Md Manjurul Ahsan , Shivakumar Raman

Digital twins (DTs) are an emerging capability in additive manufacturing (AM), set to revolutionize design optimization, inspection, in situ monitoring, and root cause analysis. AM DTs typically incorporate multimodal data streams, ranging…

Human-Computer Interaction · Computer Science 2024-05-22 Vuthea Chheang , Saurabh Narain , Garrett Hooten , Robert Cerda , Brian Au , Brian Weston , Brian Giera , Peer-Timo Bremer , Haichao Miao

Digital twin (DT) enables smart manufacturing by leveraging real-time data, AI models, and intelligent control systems. This paper presents a state-of-the-art analysis on the emerging field of DTs in the context of milling. The critical…

Systems and Control · Electrical Eng. & Systems 2025-12-16 Wenyi Liu , R. Sharma , W. "Grace" Guo , J. Yi , Y. B. Guo

The accurate and efficient modeling of nuclear reactor transients is crucial for ensuring safe and optimal reactor operation. Traditional physics-based models, while valuable, can be computationally intensive and may not fully capture the…

Applications · Statistics 2024-11-28 James Daniell , Kazuma Kobayashi , Ayodeji Alajo , Syed Bahauddin Alam

Central to the digital transformation of the process industry are Digital Twins (DTs), virtual replicas of physical manufacturing systems that combine sensor data with sophisticated data-based or physics-based models, or a combination…

Machine Learning · Computer Science 2024-07-03 Michael Mayr , Georgios C. Chasparis , Josef Küng

Digital twin (DT) technology enables real-time simulation, prediction, and optimization of physical systems, but practical deployment faces challenges from high data requirements, proprietary data constraints, and limited adaptability to…

Digital Twins (DTs) are becoming popular in Additive Manufacturing (AM) due to their ability to create virtual replicas of physical components of AM machines, which helps in real-time production monitoring. Advanced techniques such as…

Computer Vision and Pattern Recognition · Computer Science 2024-11-04 Md Manjurul Ahsan , Yingtao Liu , Shivakumar Raman , Zahed Siddique

Digital twins (DT) of industrial processes have become increasingly important. They aim to digitally represent the physical world to help evaluate, optimize, and predict physical processes and behaviors. Therefore, DT is a vital tool to…

Software Engineering · Computer Science 2023-02-28 Yunpeng Ma , Khalil Younis , Bestoun S. Ahmed , Andreas Kassler , Pavel Krakhmalev , Andreas Thore , Hans Lindback

A digital twin is a surrogate model that has the main feature to mirror the original process behavior. Associating the dynamical process with a digital twin model of reduced complexity has the significant advantage to map the dynamics with…

Numerical Analysis · Mathematics 2024-03-19 Diana Alina Bistrian , Omer San , Ionel Michael Navon

Urban populations continue to grow, highlighting the critical need to safeguard civilians against potential disruptions, such as dangerous gas contaminant dispersion. The digital twin (DT) framework offers promise in analyzing and…

Computational Engineering, Finance, and Science · Computer Science 2025-04-03 Jacopo Bonari , Lisa Kühn , Max von Danwitz , Alexander Popp

Modern manufacturing demands high flexibility and reconfigurability to adapt to dynamic production needs. Model-based Engineering (MBE) supports rapid production line design, but final reconfiguration requires simulations and validation.…

As one of the most widely used metal tube bending methods, the rotary draw bending (RDB) process enables reliable and high-precision metal tube bending forming (MTBF). The forming accuracy is seriously affected by the springback and other…

Machine Learning · Computer Science 2022-07-05 Chang Sun , Zili Wang , Shuyou Zhang , Taotao Zhou , Jie Li , Jianrong Tan
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