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Bonded permanent magnets are key components in many energy conversion, sensor and actuator devices. These applications require high magnetic performance and freedom of shape. With additive manufacturing processes, for example laser powder…
Nd-Fe-B bonded magnets are an important class of permanent magnets, employed in many technological sectors. The Additive Manufacturing (AM) processes enables the fabrication of net-shape bonded magnets with complex geometries, allowing to…
Bioresorbable Mg-based alloys with low density, low elastic modulus, and excellent biocompatibility are outstanding candidates for temporary orthopedic implants. Coincidentally, metal additive manufacturing (AM) is disrupting the biomedical…
Laser Powder Bed Fusion (LPBF) additive manufacturing has revolutionized industries with its capability to create intricate and customized components. The LPBF process uses moving heat sources to melt and solidify metal powders. The fast…
Achieving desired mechanical properties in additive manufacturing requires many experiments and a well-defined design framework becomes crucial in reducing trials and conserving resources. Here, we propose a methodology embracing the…
Functional magnetic composites capable of large deformation, load bearing, and multifunctional motion are essential for next-generation adaptive soft robots. Here, we present muscle-inspired magnetic actuators (MMA), additively manufactured…
Development and qualification of process parameters in laser powder bed fusion (LPBF) commonly involves many variables. At the outset of development, whether transferring known parameters to a new machine, or exploring a new material,…
Open-loop control of laser powder bed fusion (LPBF) additive manufacturing (AM) has enabled the production of complex, high-criticality parts for various industries. This method relies on static parameter sets from extensive experimentation…
Numerical simulations of a complete laser powder bed fusion (LPBF) additive manufacturing (AM) process are extremely challenging or even impossible to achieve without a radical model reduction of the complex physical phenomena occurring…
Laser powder bed fusion (L-PBF) is a widely recognized additive manufacturing technology for producing intricate metal components with exceptional accuracy. A key challenge in L-PBF is the formation of complex microstructures affecting…
Lattice structures composed of periodic solid frames and pores can be utilized in energy absorption applications due to their high specific strength and large deformation. However, these structures typically suffer from post-yield…
Numerical simulation of the laser powder bed fusion (LPBF) procedure for additive manufacturing (AM) is difficult due to the presence of multiple scales in both time and space, ranging from the part scale (order of millimeters/seconds) to…
This work investigated the effects of aging heat treatments on the microstructure and, consequently, the quasi-static (tensile properties) and dynamic (impact toughness) mechanical behaviour of a 17-4 PH stainless steel produced by powder…
Laser powder bed fusion is a well-established additive manufacturing method that can be used for the production of net-shaped Nd-Fe-B sintered magnets. However, low coercivity has been one of the drawbacks in the laser powder bed fusion…
Magnetic remote actuation of soft materials is attractive for applications such as transforming materials and medical robots. However, due to manufacturing limitations, microscale magnetoactive devices are scarce -- light-based additive…
Shape-programmable soft materials that exhibit integrated multifunctional shape manipulations, including reprogrammable, untethered, fast, and reversible shape transformation and locking, are highly desirable for a plethora of applications,…
Deterministic computational modeling of laser powder bed fusion (LPBF) process fails to capture irregularities and roughness of the scan track, unless expensive powder-scale analysis is used. In this work we developed a stochastic…
We present RAISE-LPBF, a large dataset on the effect of laser power and laser dot speed in powder bed fusion (LPBF) of 316L stainless steel bulk material, monitored by on-axis 20k FPS video. Both process parameters are independently sampled…
Laser powder bed fusion (LPBF) is an additive manufacturing (AM) technology. To achieve high product quality, the powder is best spread as a uniform, dense layer. The challenge for LPBF manufacturers is to develop a spreading process that…
In our study, molecular dynamics (MD) simulations of laser powder bed fusion (LPBF) have been conducted on equimolar FeNiCr medium entropy alloy (MEA) powders. With the development of newer LPBF technologies capable of printing at the…