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Related papers: Artificial Intelligence based tool wear and defect…

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As an integral part of contemporary manufacturing, monitoring systems obtain valuable information during machining to oversee the condition of both the process and the machine. Recently, diverse algorithms have been employed to detect tool…

Machine Learning · Computer Science 2024-10-10 Zongshuo Li , Markus Meurer , Thomas Bergs

Accurate tool wear prediction is essential for maintaining productivity and minimizing costs in machining. However, the complex nature of the tool wear process poses significant challenges to achieving reliable predictions. This study…

Machine Learning · Computer Science 2026-01-23 Eric Hirsch , Christian Friedrich

Tool wear conditions impact the final quality of the workpiece. In this study, we propose a deep learning approach based on a convolutional neural network that incorporates cutting conditions as extra model inputs, aiming to improve tool…

Machine Learning · Computer Science 2024-07-02 Zongshuo Li , Markus Meurer , Thomas Bergs

Tool flank wear monitoring can minimize machining downtime costs while increasing productivity and product quality. In some industrial applications, only a limited level of tool wear is allowed to attain necessary tolerances. It may become…

Signal Processing · Electrical Eng. & Systems 2022-12-29 D. Bilgili , G. Kecibas , C. Besirova , M. R. Chehrehzad , G. Burun , T. Pehlivan , U. Uresin , E. Emekli , I. Lazoglu

In the context of intelligent manufacturing, this paper conducts a series of experimental studies on the predictive maintenance of industrial milling machine equipment based on the AI4I 2020 dataset. This paper proposes a complete…

Machine Learning · Computer Science 2025-12-02 Wen Zhao , Jiawen Ding , Xueting Huang , Yibo Zhang

This paper describes a machine learning approach to determine the abrasive belt wear of wide belt sanders used in industrial processes based on acoustic data, regardless of the sanding process-related parameters, Feed speed, Grit Size, and…

Audio and Speech Processing · Electrical Eng. & Systems 2022-12-16 Maximilian Bundscherer , Thomas H. Schmitt , Sebastian Bayerl , Thomas Auerbach , Tobias Bocklet

This paper addresses the ability to enable machines to automatically detect failures on machine tool components as well as estimating the severity of the failures, which is a critical step towards autonomous production machines. Extracting…

Machine Learning · Computer Science 2021-11-01 Tobias Schlagenhauf , Niklas Burghardt

The monitoring of rotating machinery is an essential task in today's production processes. Currently, several machine learning and deep learning-based modules have achieved excellent results in fault detection and diagnosis. Nevertheless,…

Artificial Intelligence · Computer Science 2021-02-24 Lucas Costa Brito , Gian Antonio Susto , Jorge Nei Brito , Marcus Antonio Viana Duarte

We examined the use of three conventional anomaly detection methods and assess their potential for on-line tool wear monitoring. Through efficient data processing and transformation of the algorithm proposed here, in a real-time…

Machine Learning · Computer Science 2018-12-24 Yuanzhi Huang , Eamonn Ahearne , Szymon Baron , Andrew Parnell

The prediction of tool wear helps minimize costs and enhance product quality in manufacturing. While existing data-driven models using machine learning and deep learning have contributed to the accurate prediction of tool wear, they often…

Computational Engineering, Finance, and Science · Computer Science 2023-12-01 Tam T. Truong , Jay Airao , Panagiotis Karras , Faramarz Hojati , Bahman Azarhoushang , Ramin Aghababaei

This paper presents an explainable machine learning (ML) approach for predicting surface roughness in milling. Utilizing a dataset from milling aluminum alloy 2017A, the study employs random forest regression models and feature importance…

Machine Learning · Computer Science 2024-09-17 Dennis Gross , Helge Spieker , Arnaud Gotlieb , Ricardo Knoblauch , Mohamed Elmansori

In this work we propose a new online, low cost and fast approach based on computer vision and machine learning to determine whether cutting tools used in edge profile milling processes are serviceable or disposable based on their wear…

Computer Vision and Pattern Recognition · Computer Science 2024-02-12 M. T. García-Ordás , E. Alegre-Gutiérrez , R. Alaiz-Rodríguez , V. González-Castro

This research aims develop an Explainable Artificial Intelligence (XAI) framework to facilitate human-understandable solutions for tool wear prediction during turning. A random forest algorithm was used as the supervised Machine Learning…

Machine Learning · Computer Science 2023-08-21 Saleh Valizadeh Sotubadi , Rui Liu , Vinh Neguyen

Tool wear conditions impact the surface quality of the workpiece and its final geometric precision. In this research, we propose an efficient tool wear segmentation approach based on Segment Anything Model, which integrates U-Net as an…

Computer Vision and Pattern Recognition · Computer Science 2024-08-29 Zongshuo Li , Ding Huo , Markus Meurer , Thomas Bergs

This paper addresses the topic of condition monitoring of wind turbine blades and presents a learning-based approach to fault detection. The proposed scheme utilises Principal Components Analysis and Autoencoders to derive data-driven…

Systems and Control · Electrical Eng. & Systems 2024-11-01 Giovanni Zaniboni , Alessio Dallabona , Johnny Nielsen , Dimitrios Papageorgiou

With the support of Internet of Things (IoT) devices, it is possible to acquire data from degradation phenomena and design data-driven models to perform anomaly detection in industrial equipment. This approach not only identifies potential…

The usage and impact of deep learning for cleaner production and sustainability purposes remain little explored. This work shows how deep learning can be harnessed to increase sustainability in production and product usage. Specifically, we…

Machine Learning · Computer Science 2023-03-28 Jannis Walk , Niklas Kühl , Michael Saidani , Jürgen Schatte

Recent trends focusing on Industry 4.0 concept and smart manufacturing arise a data-driven fault diagnosis as key topic in condition-based maintenance. Fault diagnosis is considered as an essential task in rotary machinery since possibility…

Machine Learning · Computer Science 2019-10-25 Davor Kolar , Dragutin Lisjak , Michal Pajak , Danijel Pavkovic

Smart manufacturing systems are being deployed at a growing rate because of their ability to interpret a wide variety of sensed information and act on the knowledge gleaned from system observations. In many cases, the principal goal of the…

Machine Learning · Computer Science 2022-06-14 Mustafa Abdallah , Byung-Gun Joung , Wo Jae Lee , Charilaos Mousoulis , John W. Sutherland , Saurabh Bagchi

It is important to develop sustainable processes in materials science and manufacturing that are environmentally friendly. AI can play a significant role in decision support here as evident from our earlier research leading to tools…

Artificial Intelligence · Computer Science 2023-03-27 Aparna S. Varde , Jianyu Liang
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