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Tomographic volumetric additive manufacturing is a rapidly growing fabrication technology that enables rapid production of 3D objects through a single build step. In this process, the design of projections directly impacts geometric…

Optimization and Control · Mathematics 2024-09-23 Chi Chung Li , Joseph Toombs , Hayden K. Taylor , Thomas J. Wallin

Laser Powder Bed Fusion has become a widely adopted method for metal Additive Manufacturing (AM) due to its ability to mass produce complex parts with increased local control. However, AM produced parts can be subject to undesirable…

Machine Learning · Computer Science 2022-05-13 Francis Ogoke , Kyle Johnson , Michael Glinsky , Chris Laursen , Sharlotte Kramer , Amir Barati Farimani

This article presents a new and individual way to generate opto-mechanical components by Additive Manufacturing, embedded in an established process chain for the fabrication of metal optics. The freedom of design offered by additive…

Applied Physics · Physics 2018-07-02 Enrico Hilpert , Johannes Hartung , Stefan Risse , Ramona Eberhardt , Andreas Tünnermann

Additive manufacturing is a process that has facilitated the cost effective production of complicated designs. Objects fabricated via additive manufacturing technologies often suffer from dimensional accuracy issues and other part specific…

Graphics · Computer Science 2023-10-31 Margarita Ntousia , Ioannis Fudos , Spyridon Moschopoulos , Vasiliki Stamati

This paper introduces a simple formulation for topology optimization problems ensuring manufacturability by machining. The method distinguishes itself from existing methods by using the advection-diffusion equation with Robin boundary…

Computational Engineering, Finance, and Science · Computer Science 2022-02-16 Lukas Christian Høghøj , Erik Albert Träff

We propose a neural network-based approach to topology optimization that aims to reduce the use of support structures in additive manufacturing. Our approach uses a network architecture that allows the simultaneous determination of an…

Machine Learning · Computer Science 2022-10-05 Hongrui Chen , Aditya Joglekar , Kate S. Whitefoot , Levent Burak Kara

A topology optimization problem in a phase field setting is considered to obtain rigid structures, which are resilient to external forces and constructable with additive manufacturing. Hence, large deformations of overhangs due to gravity…

Optimization and Control · Mathematics 2026-02-24 Luise Blank , Maximilian Urmann

A topology optimization method is presented for the design of periodic microstructured materials with prescribed homogenized nonlinear constitutive properties over finite strain ranges. The mechanical model assumes linear elastic isotropic…

Computational Engineering, Finance, and Science · Computer Science 2020-05-20 Reza Behrou , Maroun Abi Ghanem , Brianna C. Macnider , Vimarsh Verma , Ryan Alvey , Jinho Hong , Ashley F. Emery , Hyunsun Alicia Kim , Nicholas Boechler

In additive manufacturing, the fabrication sequence has a large influence on the quality of manufactured components. While planning of the fabrication sequence is typically performed after the component has been designed, recent…

Optimization and Control · Mathematics 2024-04-23 Weiming Wang , Kai Wu , Fred van Keulen , Jun Wu

In Laser Powder Bed Fusion (LPBF), the applied laser energy produces high thermal gradients that lead to unacceptable final part distortion. Accurate distortion prediction is essential for optimizing the 3D printing process and…

Machine Learning · Computer Science 2024-12-09 Indu Kant Deo , Youngsoo Choi , Saad A. Khairallah , Alexandre Reikher , Maria Strantza

In this paper, we present a topology optimization (TO) framework to enable automated design of mechanical components while ensuring the result can be manufactured using multi-axis machining. Although TO improves the part's performance, the…

Computational Engineering, Finance, and Science · Computer Science 2020-02-19 Amir M. Mirzendehdel , Morad Behandish , Saigopal Nelaturi

Topology optimization is computationally demanding that requires the assembly and solution to a finite element problem for each material distribution hypothesis. As a complementary alternative to the traditional physics-based topology…

Machine Learning · Computer Science 2018-08-23 Saurabh Banga , Harsh Gehani , Sanket Bhilare , Sagar Patel , Levent Kara

An important new trend in additive manufacturing is the use of optimization to automatically design industrial objects, such as beams, rudders or wings. Topology optimization, as it is often called, computes the best configuration of…

We present a method for enforcing manufacturability constraints in generated parts such that they will be automatically ready for fabrication using a subtractive approach. We primarily target multi-axis CNC milling approaches but the method…

Computational Engineering, Finance, and Science · Computer Science 2020-02-25 Nigel Morris , Adrian Butscher , Francesco Iorio

This paper presents a multicomponent topology optimization method for designing structures assembled from additively-manufactured components, considering anisotropic material behavior for each component due to its build orientation,…

Computational Engineering, Finance, and Science · Computer Science 2019-11-26 Yuqing Zhou , Tsuyoshi Nomura , Kazuhiro Saitou

We present an improved method for topology optimization with both adaptive mesh refinement and derefinement. Since the total volume fraction in topology optimization is usually modest, after a few initial iterations the domain of…

Numerical Analysis · Mathematics 2010-09-28 Shun Wang , Eric de Sturler , Glaucio H. Paulino

In traditional topology optimization, the computing time required to iteratively update the material distribution within a design domain strongly depends on the complexity or size of the problem, limiting its application in real engineering…

Computational Engineering, Finance, and Science · Computer Science 2024-05-14 Gabriel Garayalde , Matteo Torzoni , Matteo Bruggi , Alberto Corigliano

Defects in laser powder bed fusion (L-PBF) parts often result from the meso-scale dynamics of the molten alloy near the laser, known as the melt pool. For instance, the melt pool can directly contribute to the formation of undesirable…

Additive manufacturing has become one of the forefront technologies in fabrication, enabling new products impossible to manufacture before. Although many materials exist for additive manufacturing, they typically suffer from performance…

Although recent developments in 3D printing technology have made it possible to fabricate metamaterials with characteristic mechanical properties, it is not easy to fabricate complex shapes containing cavities. In this study, a composite…

Applied Physics · Physics 2023-02-27 Daichi Akamatsu , Yuki Noguchi , Kei Matsushima , Yuji Sato , Jun Yanagimoto , Takayuki Yamada