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Structural optimization (topology, shapes, sizing) is an important tool for facilitating the emergence of new concepts in structural design. Normally, topology optimization is carried out at the early stage of design and then shape and…

Optimization and Control · Mathematics 2021-03-16 Ghislain Raze , Joseph Morlier

Selective laser melting is receiving increasing interest as an additive manufacturing technique. Residual stresses induced by the large temperature gradients and inhomogeneous cooling process can favour the generation of cracks. In this…

Materials Science · Physics 2021-07-20 Nicolò Grilli , Daijun Hu , Dewen Yushu , Fan Chen , Wentao Yan

The inverse design of metasurfaces faces inherent challenges due to the nonlinear and highly complex relationship between geometric configurations and their electromagnetic behavior. Traditional optimization approaches often suffer from…

In metals additive manufacturing (AM), materials and components are concurrently made in a single process as layers of metal are fabricated on top of each other in the near-final topology required for the end-use product. Consequently, tens…

Applied Physics · Physics 2020-05-12 N. S. Johnson , P. S. Vulimiri , A. C. To , X. Zhang , C. A. Brice , B. B. Kappes , A. P. Stebner

In the present work we introduce a novel graded-material design based on phase-field and topology optimization. The main novelty of this work comes from the introduction of an additional phase-field variable in the classical single-material…

Optimization and Control · Mathematics 2019-06-03 Massimo Carraturo , Elisabetta Rocca , Elena Bonetti , Dietmar Hömberg , Alessandro Reali , Ferdinando Auricchio

Surface defects in Laser Powder Bed Fusion (LPBF) pose significant risks to the structural integrity of additively manufactured components. This paper introduces TransMatch, a novel framework that merges transfer learning and…

Computer Vision and Pattern Recognition · Computer Science 2025-09-03 Mohsen Asghari Ilani , Yaser Mike Banad

Laser-based metal processing including welding and three dimensional printing, involves localized melting of solid or granular raw material, surface tension-driven melt flow and significant evaporation of melt due to the applied very high…

Computational Engineering, Finance, and Science · Computer Science 2021-05-05 Christoph Meier , Sebastian L. Fuchs , A. John Hart , Wolfgang A. Wall

The capability of holography to project three-dimensional (3D) images and correct for aberrations offers much potential to enhance optical control in light-based 3D printing. Notably, multi-beam multi-wavelength holographic systems…

Optics · Physics 2024-01-30 Chi Chung Li , Joseph Toombs , Vivek Subramanian , Hayden K. Taylor

The objective of this paper is to introduce and demonstrate a robust method for multi-constrained topology optimization. The method is derived by combining the topological sensitivity with the classic augmented Lagrangian formulation. The…

Computational Engineering, Finance, and Science · Computer Science 2022-03-31 Shiguang Deng , Krishnan Suresh

Topology optimization (TO) has experienced a dramatic development over the last decades aided by the arising of metamaterials and additive manufacturing (AM) techniques, and it is intended to achieve the current and future challenges. In…

Additive friction stir deposition (AFSD) is a novel solid-state additive manufacturing technique that circumvents issues of porosity, cracking, and properties anisotropy that plague traditional powder bed fusion and directed energy…

Machine Learning · Computer Science 2023-12-05 Akshansh Mishra

This paper presents an adaptive discretization strategy for level set topology optimization of structures based on hierarchical B-splines. This work focuses on the influence of the discretization approach and the adaptation strategy on the…

Numerical Analysis · Mathematics 2019-09-25 L. Noel , M. Schmidt , C. Messe , J. A. Evans , K. Maute

This paper presents a Material Mask Overlay topology optimization approach with the improved material assignment at the element level for achieving the desired discreteness of the optimized designs for pressure-loaded problems. Hexagonal…

Computational Engineering, Finance, and Science · Computer Science 2022-10-17 Prabhat Kumar , Anupam Saxena

Metal additive manufacturing (AM) by laser powder bed fusion (L-PBF) builds upon fundamentals established in the field of laser welding which include the influence of gas and plume dynamics on weld depth and quality. L-PBF demands a…

This paper demonstrates the computational design of soft elastomeric pneumatic actuators using nonlinear topology optimization. An existing density- and porohyperelasticity-based topology optimization framework was extended from 2D to 3D…

Robotics · Computer Science 2026-05-20 Sumit Mehta , Konstantinos Poulios

Designing metamaterials for extreme mechanical behavior involves the optimal selection of design parameters. However, identifying these optimal parameters through topology optimization (TO) across a large parametric space requires extensive…

Computational Physics · Physics 2025-11-10 Ajendra Singh , Shubham Saurabh , Abhinav Gupta , Rajib Chowdhury

Existing auto-regressive mesh generation approaches suffer from ineffective topology preservation, which is crucial for practical applications. This limitation stems from previous mesh tokenization methods treating meshes as simple…

Computer Vision and Pattern Recognition · Computer Science 2026-03-03 Gaochao Song , Zibo Zhao , Haohan Weng , Jingbo Zeng , Rongfei Jia , Shenghua Gao

Additive manufacturing (AM), also known as 3D printing, is one of the most promising digital manufacturing technologies, thanks to its potential to produce highly complex geometries rapidly. AM has been promoted from a prototyping…

Applications · Statistics 2021-10-22 Ahmad Mozaffari , Shojaeddin Chenouri , Ehsan Toyserkani , Usman Ali

We present a seeded topology optimization methodology for integrated photonic devices fabricated on foundry platforms that yields improved performance compared to traditional topology optimization. We employ blurring filters and a design…

Designing the topology of three-dimensional structures is a challenging problem due to its memory and time consumption. In this paper, we present a robust and efficient algorithm for solving large-scale 3D topology optimization problems.…

Optimization and Control · Mathematics 2024-03-01 Alfredo Vitorino , Francisco A. M. Gomes
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