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Ultrasonic processing of solidifying metals in additive manufacturing can provide grain refinement and advantageous mechanical properties. However, the specific physical mechanisms of microstructural refinement relevant to laser-based…

Additive manufacturing (AM) processes produce parts with improved physical, chemical, and mechanical properties compared to conventional manufacturing processes. In AM processes, intricate part geometries are produced from multicomponent…

Materials Science · Physics 2018-01-04 Supriyo Ghosh

Components manufactured via Wire + Arc Additive Manufacturing are usually characterised by large columnar grains. This can be mitigated by introducing in-process cold-rolling; in fact, the associated local plastic deformation leads to a…

Applied Physics · Physics 2019-03-27 G. Marinelli , F. Martina , S. Ganguly , S. Williams

The effect of ultrasonic melting processing on three-dimensional architecture of intermetallic phases and pores in two multicomponent cast Al-5.0Cu-0.6Mn-0.5 Fe alloys is characterized using conventional microscopy and synchrotron X-ray…

Materials Science · Physics 2019-09-23 Yuliang Zhao , Dongfu Song , Bo Lin , Chun Zhang , Donghai Zheng , Zhi Wang , Weiwen Zhang

Ultrasonic Additive Manufacturing (UAM) employs ultrasonic welding to bond similar or dissimilar metal foils to a substrate, resulting in solid, consolidated metal components. However, certain processing conditions can lead to inter-layer…

Machine Learning · Computer Science 2025-02-19 Lokendra Poudel , Sushant Jha , Ryan Meeker , Duy-Nhat Phan , Rahul Bhowmik

A large body of literature within the additive manufacturing (AM) community has focused on successfully creating stable tungsten (W) microstructures due to significant interest in its application for extreme environments. However,…

The influence of post-build processing on the hydrogen embrittlement behavior of additively manufactured (AM) 316L stainless steel fabricated using laser powder bed fusion was assessed at both room temperature and -50$^\circ$ C via uniaxial…

Chemical Physics · Physics 2024-04-03 G. Álvarez , Z. Harris , K. Wada , C. Rodríguez , E. Martínez-Pañeda

Grain growth competition during solidification determines microstructural features, such as dendritic arm spacings, segregation pattern, and grain texture, which have a key impact on the final mechanical properties. During metal additive…

Materials Science · Physics 2023-06-23 Rouhollah Tavakoli , Damien Tourret

Controlling microstructure in fusion-based metal additive manufacturing (AM) remains a challenge due to numerous parameters directly impacting solidification conditions. Multiprincipal element alloys (MPEAs) offer a vast compositional…

Discontinuous shear thickening (DST) in dense suspensions leads to flow instabilities that limit processing in many systems. While high-power ultrasound has been reported to reduce the apparent viscosity of such materials, the origin of…

Soft Condensed Matter · Physics 2026-05-01 Aoxuan Wang , Fabrice Toussaint , Thomas Gibaud

Thermomechanical Controlled Processing (TMCP) is widely used to control the microstructure and properties of linepipe or high strength low alloy steels (HSLA). These steels are often joined by welding and used in demanding environments such…

Materials Science · Physics 2026-03-10 Ruth M. Birch , Ben Britton , Warren J Poole

The industrialization of Laser Additive Manufacturing (LAM) is challenged by the undesirable microstructures and high residual stresses originating from the fast and complex solidification process. Non-destructive assessment of the…

We report experimental results on the dynamics of a granular packing submitted to high-intensity focused ultrasound. Acoustic radiation pressure is shown to remotely induce local rearrangements within a pile as well as global motion around…

Soft Condensed Matter · Physics 2016-08-30 Pierre Lidon , Nicolas Taberlet , Sebastien Manneville

There are still debates regarding the mechanisms that lead to hot cracking in parts build by additive manufacturing (AM) of non-weldable Ni-based superalloys. This lack of in-depth understanding of the root causes of hot cracking is an…

Ultrafine-grained aluminum alloys offer interesting multifunctional properties with a combination of high strength, low electrical resistivity, and low density. However, due to thermally induced grain coarsening, they typically suffer from…

Thermal dust polarization is a powerful tool to probe magnetic fields ($\textbf{B}$) and grain properties. However, a systematic study of the dependence of dust polarization on grain properties in protostellar environments is not yet…

Astrophysics of Galaxies · Physics 2024-03-14 Nguyen Chau Giang , Thiem Hoang

The formation of helium cavities in coarse-grained materials produces hardening proportional to the number density and size of the cavities and due to the interaction of dislocations with intragranular helium defects. In nanostructured…

Materials Science · Physics 2023-03-28 W. S. Cunningham , Y. Zhang , S. L. Thomas , O. El-Atwani , Y. Wang , J. R. Trelewicz

Grain microstructures are crucial to the mechanical properties, performance, and often lifetime of metallic components. Hence, the prediction of grain microstructures emerging from solidification processes at relevant macroscopic scale is…

Materials Science · Physics 2025-04-18 Salem Mosbah , Rodrigo Gómez Vázquez , Constantin Zenz , Damien Tourret , Andreas Otto

High intensity ultrasonic irradiation (sonication) of alkane slurries of polycrystalline \ybco leads to a significant modification of the grain morphology and, if performed with enforced oxygen flow, results in the increase of the…

Superconductivity · Physics 2009-11-13 T. Prozorov , B. McCarty , R. Prozorov

Tungsten (W) is widely valued for its exceptional thermal stability, mechanical strength, and corrosion resistance, making it an ideal candidate for high-performance military and aerospace applications. However, its high melting point and…

Computational Physics · Physics 2026-03-31 Md Tusher Ahmed , Farid Ahmed , Jianzhi Li
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