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Related papers: 3D Printed Lightweight Composite Foams

200 papers

The advancement of 3D-printing opens up a new way of constructing affordable custom terahertz (THz) components due to suitable printing resolution and THz transparency of polymer materials. We present a way of calculating, designing and…

Efficient thermal management is critical for ensuring the safety, performance, and durability of lithium ion pouch cells (LIPCs), particularly under high power operating conditions where conventional battery thermal management systems…

Systems and Control · Electrical Eng. & Systems 2026-01-28 Xuguang Zhanga , Michael C. Halbig , Amjad Almansour , Mrityunjay Singh , Meelad Ranaiefar , Yi Zheng

The feasibility to manufacture scaffolds of poly-lactic acid reinforced with Zn particles by fused filament fabrication is demonstrated for the first time. Filaments of 2.85 mm in diameter of PLA reinforced with different weight fractions…

3D printing enables the fabrication of complex architectures by automating long sequences of additive steps. The increasing sophistication of printers, materials, and generative design promises to make geometric complexity a non-issue in…

Computational Engineering, Finance, and Science · Computer Science 2018-05-30 Matthew K. Gelber , Greg Hurst , Rohit Bhargava

Fused Filament Fabrication is an additive manufacturing technique in which molten thermoplastic polymers are extruded through a nozzle. Therefore, the interplay between the viscoelastic nature of the polymer melt, temperature, printing…

Fluid Dynamics · Physics 2024-01-09 Sietse de Vries , Tomás Schuller , Francisco J. Galindo-Rosales , Paola Fanzio

Soft materials capable of large inelastic deformation play an essential role in high-performance nacre-inspired architectured materials with a combination of stiffness, strength and toughness. The rigid "building blocks" made from glass or…

Soft Condensed Matter · Physics 2021-02-16 Shibo Zou , Daniel Therriault , Frédérick P. Gosselin

Defects in laser powder bed fusion (L-PBF) parts often result from the meso-scale dynamics of the molten alloy near the laser, known as the melt pool. For instance, the melt pool can directly contribute to the formation of undesirable…

Springs store mechanical energy similar to batteries storing electrical energy. However, conventional springs are heavy and store limited amounts of mechanical energy relative to batteries, i.e they have low mass-energy-density.…

Robotics · Computer Science 2024-10-28 Amanda Sutrisno , David J. Braun

A structured optical fibre is drawn from a 3D-printed structured preform. Preforms containing a single ring of holes around the core are fabricated using filament made from a modified butadiene polymer. More broadly, 3D printers capable of…

Instrumentation and Detectors · Physics 2016-09-08 Kevin Cook , John Canning , Sergio Leon-Saval , Zane Reid , Md Arafat Hossain , Jade-Edouard Comatti , Yanhua Luo , Gang-Ding Peng

The rapid design and fabrication of soft robotic matter is of growing interest for shape morphing, actuation, and wearable devices. Here, we report a facile fabrication method for creating soft robotic materials with embedded pneumatics…

Soft Condensed Matter · Physics 2025-05-26 Jackson K. Wilt , Natalie M. Larson , Jennifer A. Lewis

During the COVID-19 pandemic, medical facilities began using 3D printed PPE sourced from their own print labs, makerspaces, universities, and individuals with 3D printers to fill the gaps in supply as traditional manufacturing was not…

Medical Physics · Physics 2021-04-14 Hannelore Hemminger , Xiaoyu , Zheng

We investigate how controlled foaming alters the mechanical dissipation of liquid crystalline elastomers (LCEs). Using thermal expandable microspheres, we generate homogeneous foams with precisely tuned bubble volume fractions up to 13% and…

Soft Condensed Matter · Physics 2026-02-23 Oliver Dai , Andrew Terentjev , Eugene M. Terentjev

A promising method for obtaining ceramic components with additive manufacturing (AM) is to use a two-step process of first printing the artifact in polymer and then converting it to ceramic using pyrolysis to form polymer derived ceramics…

Applied Physics · Physics 2019-09-06 Apoorv Kulkarni , Gian Domenico Soraru , Joshua Pearce

Photonic integration on plastic substrates enables emerging applications ranging from flexible interconnects to conformal sensors on biological tissues. Such devices are traditionally fabricated using pattern transfer, which is complicated…

Portable quantum technologies require robust, lightweight apparatus with superior performance. For techniques dependent upon high-vacuum environments, such as atom interferometers and atomic clocks, 3D-printing enables new avenues to tailor…

We present a cost-effective, eco-friendly and accessible method for fabricating three-dimensional, ultralight and flexible millimeter-scale metasurfaces using a household 3D printer. In particular, we fabricate conductive Spilt Ring…

Hot Isostatic Pressing was applied to synthesize bulk samples with diameter up to 30 mm starting with Alfa Aesar magnesium diboride powder. HIPing at 2 kbar, 1000 C with cooling under pressure (DMCUP cycle) resulted in a fully dense (or low…

Superconductivity · Physics 2007-05-23 Vitali F. Nesterenko

Pentamode metamaterials approximate tailorable artificial liquids. Recently, microscopic versions of these intricate three-dimensional structures have been fabricated, but direct experimental characterization has not been possible yet.…

Materials Science · Physics 2013-12-06 Robert Schittny , Tiemo Bückmann , Muamer Kadic , Martin Wegener

Acoustic metamaterials offer exceptional control over wave propagation, but their potential remains unfulfilled due to fabrication constraints. Conventional processes yield mostly rigid, planar structures, whereas soft-matter alternatives…

Soft Condensed Matter · Physics 2026-02-03 Thomas Daunizeau , David Gueorguiev , Vincent Hayward , Allison Okamura , Sinan Haliyo

Feedstock deformation during 3D printing of continuous fiber composites is a critical challenge in path planning and a main driver in the generation of manufacturing defects. The proposed work addressed the feedstock deformation during the…

Computational Engineering, Finance, and Science · Computer Science 2026-05-06 Chady Ghnatios , Kazem Fayazbakhsh