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Uniform powder spreading is a requisite for creating consistent, high-quality components via powder bed additive manufacturing (AM), wherein layer density and uniformity are complex functions of powder characteristics, spreading kinematics,…

The 3D microstructure of solid oxide fuel cell anodes significantly influences their electrochemical performance, but conventional methods for acquiring high-resolution microstructural 3D data such as focused ion beam scanning electron…

Materials Science · Physics 2025-10-24 Léon F. Schröder , Sabrina Weber , Lukas Fuchs , Volker Schmidt , Benedikt Prifling

We investigate the phase behavior of a single-component system in 3 dimensions with spherically-symmetric, pairwise-additive, soft-core interactions with an attractive well at a long distance, a repulsive soft-core shoulder at an…

Soft Condensed Matter · Physics 2009-11-07 G. Franzese , G. Malescio , A. Skibinsky , S. V. Buldyrev , H. E. Stanley

We present a phase-field model for simulating the solid-state dewetting of anisotropic crystalline films on non-planar substrates. This model exploits two order parameters to trace implicitly the crystal free surface and the substrate…

Mesoscale and Nanoscale Physics · Physics 2025-05-01 Emma Radice , Marco Salvalaglio , Roberto Bergamaschini

Studies in atomic-scale modeling of surface phase equilibria often focus on temperatures near zero Kelvin due to the challenges in calculating the free energy of surfaces at finite temperatures. The Bayesian-inference-based nested sampling…

Materials Science · Physics 2024-04-23 Mingrui Yang , Livia B. Pártay , Robert B. Wexler

We have developed the first laser damage simulation algorithm capable of determining crater and surface modification morphology from microscopic physics. Rapid progress in the field of high intensity ultrafast lasers has enabled its utility…

Computational Physics · Physics 2017-04-26 A. M. Russell , K. R. P. Kafka , D. W. Schumacher , E. A. Chowdhury

The work proposes an image segmentation algorithm that isolates slender regions in three-dimensional microstructures. Characterizing slender regions in material microstructures is an extremely important aspect in material science because…

Data Analysis, Statistics and Probability · Physics 2025-03-13 Vinit Vijay Deshpande , Romana Piat

A three-dimensional model of a partially melted powder bed with particles stochastically distributed in size and space coordinates has been developed. Numerical simulation of temperature distributions in stainless steel AISI 316L and…

Materials Science · Physics 2022-02-17 V. Ankudinov , G. A. Gordeev , E. V. Kharanzhevskiy , M. D. Krivilyov

Metal Laser Powder Bed Fusion (PBF-LB/M) is a leading additive manufacturing technique in which part quality and grain morphology are highly dependent on process parameters. Numerous studies of process variations, such as laser power, scan…

Most of the commercially important alloys are multicomponent, producing multiphase microstructures as a result of processing. When the coexisting phases are elastically coherent, the elastic interactions between these phases play a major…

Materials Science · Physics 2019-04-17 Sandeep Sugathan , Saswata Bhattacharya

The evolution of interfaces is intrinsic to many physical processes ranging from cavitation in fluids to recrystallization in solids. Computational modeling of interface motion entails a number of challenges, many of which are related to…

Materials Science · Physics 2022-07-26 Erdem Eren , Brandon Runnels , Jeremy Mason

Direct experimental characterization of indentation-induced martensitic microstructures in pseudoelastic shape memory alloys (SMAs) is not possible, and thus there is a lack of evidence and understanding regarding the microstructure pattern…

Computational Physics · Physics 2023-04-26 Mohsen Rezaee-Hajidehi , Karel Tůma , Stanisław Stupkiewicz

Uniform temperature distribution in Selective Laser Sintering (SLS) is essential for producing durable 3D prints. Achieving uniformity requires a laser power control system that minimises deviation of the printing temperatures from the…

Systems and Control · Electrical Eng. & Systems 2025-01-29 Hamid Toshani , Janith Petangoda , Chatura Samarakoon , Phillip Stanley-Marbell

A three-dimensional numerical simulation is conducted for a complex process in a laser-material system, which involves heat and mass transfer in a compressible gaseous phase and chemical reaction during laser irradiation on a urethane paint…

Fluid Dynamics · Physics 2018-06-19 Nazia Afrin , Yijin Mao , Yuwen Zhang , J. K. Chen , Robin Ritter , Alan Lampson , Jonathan Stohs

Development and qualification of process parameters in laser powder bed fusion (LPBF) commonly involves many variables. At the outset of development, whether transferring known parameters to a new machine, or exploring a new material,…

Applied Physics · Physics 2024-10-01 Reimar Weissbach , Ryan W. Penny , A. John Hart

This study proposes a new full-field approach for modeling grain boundary pinning by second phase particles in two-dimensional polycrystals. These particles are of great importance during thermomechanical treatments, as they produce…

Computational Engineering, Finance, and Science · Computer Science 2025-01-22 Sebastian Florez , Marc Bernacki

We present adaptive finite element simulations of dendritic and eutectic solidification in binary and ternary alloys. The computations are based on a recently formulated phase-field model that is especially appropriate for modelling…

Materials Science · Physics 2009-11-10 Denis Danilov , Britta Nestler

The present paper elucidates the physical mechanism that accounts for the principal/primary stages of the structuring process taking place upon irradiation of a conductive solid with multiple identical femtosecond laser pulses, based on the…

Materials Science · Physics 2015-06-05 G. D. Tsibidis , M. Barberoglou , P. A. Loukakos , E. Stratakis , C. Fotakis

A 2-D micropolar equivalent single-layer (ESL), first-order shear deformation (FSDT) plate model for 3-D web-core sandwich panels is developed. First, a 3-D web-core unit cell is modeled by classical shell finite elements. A…

Classical Physics · Physics 2019-11-06 Anssi T. Karttunen , JN Reddy , Jani Romanoff

The observation of sub-grained cellular features in additively manufactured (AM)/selectively laser melted (SLM) 316L stainless steel components has remained an interesting, though incompletely understood phenomenon. However, the recently…

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