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As manufacturing processes become increasingly automated, so should tool condition monitoring (TCM) as it is impractical to have human workers monitor the state of the tools continuously. Tool condition is crucial to ensure the good quality…

Artificial Intelligence · Computer Science 2018-02-06 Mahardhika Pratama , Eric Dimla , Chow Yin Lai , Edwin Lughofer

Tool Condition Monitoring (TCM) is vital for maintaining productivity and product quality in machining. This study leverages machine learning to analyze real-time force signals collected from experiments under various tool wear conditions.…

Machine Learning · Computer Science 2026-03-04 Revati M. Wahul , Aditya M. Rahalkar , Om M. Khare , Abhishek D. Patange , Rohan N. Soman

The statistical properties of acoustic emission signals for tool condition monitoring (TCM) applications in mechanical lathe machining are analyzed in this paper. Time series data and root mean square (RMS) values at various tool wear…

Data Analysis, Statistics and Probability · Physics 2007-05-23 G. Pontuale , F. A. Farrelly , A. Petri , L. Pitolli

This paper proposes a method to vibration analysis in order to on-line monitoring of milling process quality. Adapting envelope analysis to characterize the milling tool materials is an important contribution to the qualitative and…

Other Computer Science · Computer Science 2012-01-24 Claudiu-Florinel Bisu , Alain Gérard , Miron Zapciu , Olivier Cahuc

Tool flank wear monitoring can minimize machining downtime costs while increasing productivity and product quality. In some industrial applications, only a limited level of tool wear is allowed to attain necessary tolerances. It may become…

Signal Processing · Electrical Eng. & Systems 2022-12-29 D. Bilgili , G. Kecibas , C. Besirova , M. R. Chehrehzad , G. Burun , T. Pehlivan , U. Uresin , E. Emekli , I. Lazoglu

With the rise of Industry 4.0, huge amounts of data are now generated that are apt to be modelled as functional data. In this setting, standard profile monitoring methods aim to assess the stability over time of a completely observed…

Applications · Statistics 2022-05-13 Fabio Centofanti , Antonio Lepore , Murat Kulahci , Max Peter Spooner

This paper proposes a method to vibration analysis in order to on-line monitoring of milling process quality. Adapting envelope analysis to characterize the milling tool materials is an important contribution to the qualitative and…

Other Computer Science · Computer Science 2012-01-24 Claudiu-Florinel Bisu , Miron Zapciu , Alain Gérard , V. Vijelea , Marin Anica

We consider the problem of tool-to-tool matching (TTTM), also called, chamber matching in the context of a semiconductor manufacturing equipment. Traditional TTTM approaches utilize static configuration data or depend on a golden reference…

Machine Learning · Computer Science 2025-07-16 Sameera Bharadwaja H. , Siddhrath Jandial , Shashank S. Agashe , Rajesh Kumar Reddy Moore , Youngkwan Kim

Business process compliance is a key area of business process management and aims at ensuring that processes obey to compliance constraints such as regulatory constraints or business rules imposed on them. Process compliance can be checked…

Software Engineering · Computer Science 2023-04-18 Stefanie Rinderle-Ma , Karolin Winter , Janik-Vasily Benzin

Sensor signals acquired in the industrial process contain rich information which can be analyzed to facilitate effective monitoring of the process, early detection of system anomalies, quick diagnosis of fault root causes, and intelligent…

Signal Processing · Electrical Eng. & Systems 2020-05-27 Feng Ye , Zhijie Xia , Min Dai , Zhisheng Zhang

Condition monitoring techniques are described in this chapter. Two aspects of condition monitoring process are considered: (1) feature extraction; and (2) condition classification. Feature extraction methods described and implemented are…

Computational Engineering, Finance, and Science · Computer Science 2007-05-23 Tshilidzi Marwala , Christina Busisiwe Vilakazi

An ever-increasing demand for high-performance silicon sensors requires complex sensor designs that are challenging to simulate and model. The combination of electrostatic finite element simulations with a transient Monte Carlo approach…

Condition monitoring is essential for ensuring the safety, reliability, and efficiency of modern industrial systems. With the increasing complexity of industrial processes, artificial intelligence (AI) has emerged as a powerful tool for…

Machine Learning · Computer Science 2025-08-26 Maryam Ahang , Todd Charter , Mostafa Abbasi , Maziyar Khadivi , Oluwaseyi Ogunfowora , Homayoun Najjaran

Condition monitoring of industrial systems is crucial for ensuring safety and maintenance planning, yet notable challenges arise in real-world settings due to the limited or non-existent availability of fault samples. This paper introduces…

Signal Processing · Electrical Eng. & Systems 2024-10-28 Maryam Ahang , Mostafa Abbasi , Todd Charter , Homayoun Najjaran

Chatter detection has become a prominent subject of interest due to its effect on cutting tool life, surface finish and spindle of machine tool. Most of the existing methods in chatter detection literature are based on signal processing and…

Signal Processing · Electrical Eng. & Systems 2020-03-03 Melih C. Yesilli , Sarah Tymochko , Firas A. Khasawneh , Elizabeth Munch

Runtime Monitoring is a lightweight and dynamic verification technique that involves observing the internal operations of a software system and/or its interactions with other external entities, with the aim of determining whether the system…

Logic in Computer Science · Computer Science 2017-08-25 Ian Cassar , Adrian Francalanza , Luca Aceto , Anna Ingólfsdóttir

Milling machines form an integral part of many industrial processing chains. As a consequence, several machine learning based approaches for tool wear detection have been proposed in recent years, yet these methods mostly deal with standard…

Machine Learning · Computer Science 2022-02-08 Mahmoud Kheir-Eddine , Michael Banf , Gregor Steinhagen

In the context of industry 4.0, long-serving industrial machines can be retrofitted with process monitoring capabilities for future use in a smart factory. One possible approach is the deployment of wireless monitoring systems, which can…

Machine Learning · Computer Science 2025-08-25 Tim Langer , Matthias Widra , Volkhard Beyer

This tutorial focuses on efficient methods to predictive monitoring (PM), the problem of detecting at runtime future violations of a given requirement from the current state of a system. While performing model checking at runtime would…

Artificial Intelligence · Computer Science 2023-12-05 Francesca Cairoli , Luca Bortolussi , Nicola Paoletti

In industrial systems, certain process variables that need to be monitored for detecting faults are often difficult or impossible to measure. Soft sensor techniques are widely used to estimate such difficult-to-measure process variables…

Signal Processing · Electrical Eng. & Systems 2019-02-26 Shun Takeuchi , Takuya Nishino , Takahiro Saito , Isamu Watanabe
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