English

Non-planar 3D Printing of Double Shells

Robotics 2025-01-13 v1 Computational Geometry

Abstract

We present a method to fabricate double shell structures printed in trans-versal directions using multi-axis fused-deposition-modeling (FDM) robot-ic 3D printing. Shell structures, characterized by lightweight, thin walls, fast buildup, and minimal material usage, find diverse applications in pro-totyping and architecture for uses such as fa\c{c}ade panels, molds for concrete casting, or full-scale pavilions. We leverage an underlying representation of transversal strip networks generated using existing methods and propose a methodology for converting them into printable partitions. Each partition is printed separately and assembled into a double-shell structure. We out-line the specifications and workflow that make the printing of each piece and the subsequent assembly process feasible. The versatility and robust-ness of our method are demonstrated with both digital and fabricated re-sults on surfaces of different scales and geometric complexity.

Keywords

Cite

@article{arxiv.2501.06088,
  title  = {Non-planar 3D Printing of Double Shells},
  author = {Ioanna Mitropoulou and Amir Vaxman and Olga Diamanti and Benjamin Dillenburger},
  journal= {arXiv preprint arXiv:2501.06088},
  year   = {2025}
}
R2 v1 2026-06-28T21:02:48.405Z