English

Analysis of the Compaction Behavior of Textile Reinforcements in Low-Resolution In-Situ CT Scans via Machine-Learning and Descriptor-Based Methods

Computer Vision and Pattern Recognition 2025-10-22 v1 Materials Science Applied Physics

Abstract

A detailed understanding of material structure across multiple scales is essential for predictive modeling of textile-reinforced composites. Nesting -- characterized by the interlocking of adjacent fabric layers through local interpenetration and misalignment of yarns -- plays a critical role in defining mechanical properties such as stiffness, permeability, and damage tolerance. This study presents a framework to quantify nesting behavior in dry textile reinforcements under compaction using low-resolution computed tomography (CT). In-situ compaction experiments were conducted on various stacking configurations, with CT scans acquired at 20.22 μ\mum per voxel resolution. A tailored 3D{-}UNet enabled semantic segmentation of matrix, weft, and fill phases across compaction stages corresponding to fiber volume contents of 50--60 %. The model achieved a minimum mean Intersection-over-Union of 0.822 and an F1F1 score of 0.902. Spatial structure was subsequently analyzed using the two-point correlation function S2S_2, allowing for probabilistic extraction of average layer thickness and nesting degree. The results show strong agreement with micrograph-based validation. This methodology provides a robust approach for extracting key geometrical features from industrially relevant CT data and establishes a foundation for reverse modeling and descriptor-based structural analysis of composite preforms.

Keywords

Cite

@article{arxiv.2508.10943,
  title  = {Analysis of the Compaction Behavior of Textile Reinforcements in Low-Resolution In-Situ CT Scans via Machine-Learning and Descriptor-Based Methods},
  author = {Christian Düreth and Jan Condé-Wolter and Marek Danczak and Karsten Tittmann and Jörn Jaschinski and Andreas Hornig and Maik Gude},
  journal= {arXiv preprint arXiv:2508.10943},
  year   = {2025}
}

Comments

submitted to Elsevier Composite Part C: Open Access (JCOMC-D-25-00212), 16 pages, 8 Figures, and 3 Tables