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Digital Twins technology is revolutionizing decision-making in scientific research by integrating models and simulations with real-time data. Unlike traditional Structural Health Monitoring methods, which rely on computationally intensive…

Computer Vision and Pattern Recognition · Computer Science 2024-10-10 Mehrdad Shafiei Dizaji

We present a digital-twin simulator for a pastillation process. The simulation framework produces realistic thermal image data of the process that is used to train computer vision-based soft sensors based on convolutional neural networks…

Optimization and Control · Mathematics 2025-03-24 Leonardo D. González , Joshua L. Pulsipher , Shengli Jiang , Tyler Soderstrom , Victor M. Zavala

This paper presents a novel methodological framework, called the Actor-Simulator, that incorporates the calibration of digital twins into model-based reinforcement learning for more effective control of stochastic systems with complex…

Machine Learning · Computer Science 2025-01-07 Hua Zheng , Wei Xie , Ilya O. Ryzhov , Keilung Choy

Digital Twins have been described as beneficial in many areas, such as virtual commissioning, fault prediction or reconfiguration planning. Equipping Digital Twins with artificial intelligence functionalities can greatly expand those…

Machine Learning · Computer Science 2021-08-31 Benjamin Maschler , Dominik Braun , Nasser Jazdi , Michael Weyrich

In many industries, the scale and complexity of systems can present significant barriers to the development of accurate digital twin models. This paper introduces a novel methodology and a modular computational tool utilizing machine…

Computational Engineering, Finance, and Science · Computer Science 2025-09-23 Deniz Karanfil , Bahram Ravani

Commonly adopted in the manufacturing and aerospace sectors, digital twin (DT) platforms are increasingly seen as a promising paradigm to control and monitor software-based, "open", communication systems, which play the role of the physical…

Signal Processing · Electrical Eng. & Systems 2023-01-30 Clement Ruah , Osvaldo Simeone , Bashir Al-Hashimi

Successfully engineering interactive industrial DTs is a complex task, especially when implementing services beyond passive monitoring. We present here an experience report on engineering a safety-critical digital twin (DT) for beer…

Software Engineering · Computer Science 2025-08-27 Pierre-Emmanuel Goffi , Raphaël Tremblay , Bentley Oakes

We present methods and applications for the development of digital twins (DT) for urban traffic management. While the majority of studies on the DT focus on its ``eyes," which is the emerging sensing and perception like object detection and…

Systems and Control · Electrical Eng. & Systems 2026-02-05 Yongjie Fu , Mehmet K. Turkcan , Mahshid Ghasemi , Zhaobin Mo , Chengbo Zang , Abhishek Adhikari , Zoran Kostic , Gil Zussman , Xuan Di

By amalgamating recent communication and control technologies, computing and data analytics techniques, and modular manufacturing, Industry~4.0 promotes integrating cyber-physical worlds through cyber-physical systems (CPS) and digital twin…

Information Theory · Computer Science 2021-08-11 Shah Zeb , Aamir Mahmood , Syed Ali Hassan , MD. Jalil Piran , Mikael Gidlund , Mohsen Guizani

With the rise of deep learning, there has been renewed interest within the process industries to utilize data on large-scale nonlinear sensing and control problems. We identify key statistical and machine learning techniques that have seen…

Digital twins (DT) are often defined as a pairing of a physical entity and a corresponding virtual entity (VE), mimicking certain aspects of the former depending on the use-case. In recent years, this concept has facilitated numerous…

Digital Twin (DT) technologies are transforming manufacturing by enabling real-time prediction, monitoring, and control of complex processes. Yet, applying DT to deformation-based metal forming remains challenging because of the strongly…

Systems and Control · Electrical Eng. & Systems 2025-11-17 Yi-Ping Chen , Derick Suarez , Ying-Kuan Tsai , Vispi Karkaria , Guanzhong Hu , Zihan Chen , Ping Guo , Jian Cao , Wei Chen

Digital Twins are part of the vision of Industry 4.0 to represent, control, predict, and optimize the behavior of Cyber-Physical Production Systems (CPPSs). These CPPSs are long-living complex systems deployed to and configured for diverse…

Systems and Control · Electrical Eng. & Systems 2021-03-23 Tim Bolender , Gereon Bürvenich , Manuela Dalibor , Bernhard Rumpe , Andreas Wortmann

This paper examines a robust data-driven approach for the safe deployment of systems with nonlinear dynamics using their imperfect digital twins. Our contribution involves proposing a method that fuses the digital twin's nominal trajectory…

Systems and Control · Electrical Eng. & Systems 2025-10-03 Shiva Shakeri , Mehran Mesbahi

A digital twin can be defined as an adaptive model of a complex physical system. Recent advances in computational pipelines, multiphysics solvers, artificial intelligence, big data cybernetics, data processing and management tools bring the…

Signal Processing · Electrical Eng. & Systems 2019-10-07 Adil Rasheed , Omer San , Trond Kvamsdal

The success of the reconfiguration of existing manufacturing systems, so called brownfield systems, heavily relies on the knowledge about the system. Reconfiguration can be planned, supported and simplified with the Digital Twin of the…

Systems and Control · Electrical Eng. & Systems 2023-09-04 Dominik Braun , Wolfgang Schloegl , Michael Weyrich

We propose a \textit{guided multi-fidelity Bayesian optimization} framework for data-efficient controller tuning that integrates corrected digital twin simulations with real-world measurements. The method targets closed-loop systems with…

Robotics · Computer Science 2025-10-21 Mahdi Nobar , Jürg Keller , Alessandro Forino , John Lygeros , Alisa Rupenyan

Emerging from NASA's spacecraft simulations in the 1960s, digital twin technology has advanced through industrial adoption to spark a healthcare transformation. A digital twin is a dynamic, data-driven virtual counterpart of a physical…

Artificial Intelligence · Computer Science 2025-11-27 Yunqi Zhang , Kuangyu Shi , Biao Li

Digital twins are transforming the way we monitor, analyze, and control physical systems, but designing architectures that balance real-time responsiveness with heavy computational demands remains a challenge. Cloud-based solutions often…

Distributed, Parallel, and Cluster Computing · Computer Science 2026-01-16 E. Iraola , M. García-Lorenzo , F. Lordan-Gomis , F. Rossi , E. Prieto-Araujo , R. M. Badia

Modern manufacturing demands high flexibility and reconfigurability to adapt to dynamic production needs. Model-based Engineering (MBE) supports rapid production line design, but final reconfiguration requires simulations and validation.…

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