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Additive manufacturing processes are flexible and efficient technologies for producing complex geometries. However, ensuring reliability and repeatability is challenging due to the complex physics and various sources of uncertainty in the…

Systems and Control · Electrical Eng. & Systems 2024-09-18 Dominic Liao-McPherson , Efe C. Balta , Mohamadreza Afrasiabi , Alisa Rupenyan , Markus Bambach , John Lygeros

Laser Powder Bed Fusion (L-PBF) is a widely adopted additive manufacturing process for fabricating complex metallic parts layer by layer. Effective thermal management is essential to ensure part quality and structural integrity, as thermal…

Systems and Control · Electrical Eng. & Systems 2025-09-22 Yukta Pareek , Abdul Malik Al Mardhouf Al Saadi , Amrita Basak , Satadru Dey

Powder Bed Fusion (PBF) is an important Additive Manufacturing (AM) process that is seeing widespread utilization. However, due to inherent process variability, it is still very costly and time consuming to certify the process and the part.…

Systems and Control · Electrical Eng. & Systems 2023-09-12 Xin Wang , Bumsoo Park , Robert G. Landers , Sandipan Mishra , Douglas A. Bristow

Selective Laser Melting (SLM) is an additive manufacturing technology that builds three dimensional parts by melting layers of metal powder together with a laser that traces out a desired geometry. SLM is popular in industry, however the…

Systems and Control · Electrical Eng. & Systems 2022-04-04 Dominic Liao-McPherson , Efe C. Balta , Ryan Wüest , Alisa Rupenyan , John Lygeros

Thermal management is vital for the efficient and safe operation of alkaline electrolysis systems. Traditional alkaline electrolysis systems use simple proportional-integral-differentiation (PID) controllers to maintain the stack…

Systems and Control · Electrical Eng. & Systems 2022-03-01 Ruomei Qi , Jiarong Li , Jin Lin , Yonghua Song , Jiepeng Wang , Qiangqiang Cui , Yiwei Qiu , Ming Tang , Jian Wang

Powder Bed Fusion (PBF) is a type of Additive Manufacturing (AM) technology that builds parts in a layer-by-layer fashion out of a bed of metal powder via the selective melting action of a laser or electron beam heat source. The technology…

Systems and Control · Electrical Eng. & Systems 2020-01-09 Nathaniel Wood , David Hoelzle

This work proposes an extension of phase change and latent heat models for the simulation of metal powder bed fusion additive manufacturing processes on the macroscale and compares different models with respect to accuracy and numerical…

Computational Engineering, Finance, and Science · Computer Science 2021-09-07 Sebastian D. Proell , Wolfgang A. Wall , Christoph Meier

Digital Glass Forming (DGF) is a new manufacturing process for low-batch glass fabrication. The work zone temperature in DGF processes must be maintained in the glass's working range to ensure good fabrication. If the temperature is too…

Systems and Control · Electrical Eng. & Systems 2026-04-02 Balark Tiwari , Nishan Khadka , Nicholas Capps , Andre Bos , Douglas Meredith , John Bernardin , Edward C. Kinzel , Robert G. Landers

We present a data-driven, differentiable neural network model designed to learn the temperature field, its gradient, and the cooling rate, while implicitly representing the melt pool boundary as a level set in laser powder bed fusion. The…

In order to predict the more accurate shape information of the melt pool in Selective Laser Melting (SLM), a new finite element temperature field simulations model is proposed. The simulations use a new heat source model that takes into…

Applied Physics · Physics 2021-06-08 Zhi Huang , Weibo Jia , Haoming Wang , Zhengtong Yang , Chao Li , Jie Liang , Yue Zhong

Laser powder bed fusion (L-PBF) of semi-crystalline polymers such as polyamide-12 (PA12) has found increasing use in various industrial applications. However, achieving high dimensional accuracy remains a significant challenge. Despite the…

Medical Physics · Physics 2025-12-23 Zhongfeng Xu , Wei Zhu , Lionel Freire , Noëlle Billon , Jean-Luc Bouvard , Yancheng Zhang

Electrolysis systems use proportional-integral-derivative (PID) temperature controllers to maintain stack temperatures around set points. However, heat transfer delays in electrolysis systems cause manual tuning of PID temperature…

Systems and Control · Electrical Eng. & Systems 2022-10-04 Ruomei Qi , Jiarong Li , Jin Lin , Yonghua Song , Jiepeng Wang , Qiangqiang Cui , Yiwei Qiu , Ming Tang , Jian Wang

Measurement-based control has emerged as an important technique to prepare mechanical resonators in pure quantum states for applications in quantum information processing and quantum sensing. Conventionally this has required two separate…

In a powder bed fusion additive manufacturing (AM) process, the balling effect has a significant impact on the surface quality of the printing parts. Surface wetting helps the bonding between powder and substrate and the inter-particle…

Fluid Dynamics · Physics 2021-05-05 Lu Li , Ji-Qin Li , Tai-Hsi Fan

This paper proposes a method to regulate the tissue temperature during laser surgery by robotically controlling the laser focus. Laser-tissue interactions are generally considered hard to control due to the inherent inhomogeneity of…

Robotics · Computer Science 2023-04-20 Nicholas Pacheco , Yash Garje , Aakash Rohra , Loris Fichera

In context of laser powder bed fusion (L-PBF), it is known that the properties of the final fabricated product highly depend on the temperature distribution and its gradient over the manufacturing plate. In this paper, we propose a novel…

Artificial Intelligence · Computer Science 2023-01-31 Ashkan Mansouri Yarahmadi , Michael Breuß , Carsten Hartmann

While considerable progress has recently been made in real-time melt pool monitoring for laser powder bed fusion (LPBF), results in in-situ melt pool control are relatively sparse, a major reason being lack of suitable control-oriented…

Systems and Control · Electrical Eng. & Systems 2022-01-26 Aleksandr Shkoruta , Bumsoo Park , Sandipan Mishra

The most attractive feature of dusty plasmas is the possibility to create strong correlations at room temperatures. At the same time, these plasmas allow for a precise diagnostics with single-particle resolution. From such measurements, the…

Powder-based additive manufacturing has transformed the manufacturing industry over the last decade. In Laser Powder Bed Fusion, a specific part is built in an iterative manner in which two-dimensional cross-sections are formed on top of…

Machine Learning · Computer Science 2024-11-21 AmirPouya Hemmasian , Francis Ogoke , Parand Akbari , Jonathan Malen , Jack Beuth , Amir Barati Farimani

Although ubiquitous in nature and industrial processes, transport processes at the interface during evaporation and condensation are still poorly understood. Experiments have shown temperature discontinuities at the interface during…

Soft Condensed Matter · Physics 2023-08-01 Gang Chen
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