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Digital twin (DT) technology enables real-time simulation, prediction, and optimization of physical systems, but practical deployment faces challenges from high data requirements, proprietary data constraints, and limited adaptability to…

A digital twin (DT), with the components of a physics-based model, a data-driven model, and a machine learning (ML) enabled efficient surrogate, behaves as a virtual twin of the real-world physical process. In terms of Laser Powder Bed…

Signal Processing · Electrical Eng. & Systems 2024-05-17 Ning Liu , Xuxiao Li , Manoj R. Rajanna , Edward W. Reutzel , Brady Sawyer , Prahalada Rao , Jim Lua , Nam Phan , Yue Yu

Central to the digital transformation of the process industry are Digital Twins (DTs), virtual replicas of physical manufacturing systems that combine sensor data with sophisticated data-based or physics-based models, or a combination…

Machine Learning · Computer Science 2024-07-03 Michael Mayr , Georgios C. Chasparis , Josef Küng

A digital twin is a surrogate model that has the main feature to mirror the original process behavior. Associating the dynamical process with a digital twin model of reduced complexity has the significant advantage to map the dynamics with…

Numerical Analysis · Mathematics 2024-03-19 Diana Alina Bistrian , Omer San , Ionel Michael Navon

A digital twin (DT) is a virtual representation of physical process, products and/or systems that requires a high-fidelity computational model for continuous update through the integration of sensor data and user input. In the context of…

Machine Learning · Computer Science 2023-11-15 Yangfan Li , Satyajit Mojumder , Ye Lu , Abdullah Al Amin , Jiachen Guo , Xiaoyu Xie , Wei Chen , Gregory J. Wagner , Jian Cao , Wing Kam Liu

Digital twin (DT) enables smart manufacturing by leveraging real-time data, AI models, and intelligent control systems. This paper presents a state-of-the-art analysis on the emerging field of DTs in the context of milling. The critical…

Systems and Control · Electrical Eng. & Systems 2025-12-16 Wenyi Liu , R. Sharma , W. "Grace" Guo , J. Yi , Y. B. Guo

Laser-directed-energy deposition (DED) offers advantages in additive manufacturing (AM) for creating intricate geometries and material grading. Yet, challenges like material inconsistency and part variability remain, mainly due to its…

Machine Learning · Computer Science 2024-02-28 Vispi Karkaria , Anthony Goeckner , Rujing Zha , Jie Chen , Jianjing Zhang , Qi Zhu , Jian Cao , Robert X. Gao , Wei Chen

In the manufacturing industry, the digital twin (DT) is becoming a central topic. It has the potential to enhance the efficiency of manufacturing machines and reduce the frequency of errors. In order to fulfill its purpose, a DT must be an…

Systems and Control · Electrical Eng. & Systems 2024-08-26 Zhibo Zhou , Michael Walther , Alexander Verl

Over the years, Digital Twin (DT) has become popular in Advanced Manufacturing (AM) due to its ability to improve production efficiency and quality. By creating virtual replicas of physical assets, DTs help in real-time monitoring, develop…

Computational Engineering, Finance, and Science · Computer Science 2024-11-05 Chas Hamel , Md Manjurul Ahsan , Shivakumar Raman

This paper has proposed a Digital Twin (DT) framework for real-time motion and pose control of soft robotic grippers. The developed DT is based on an industrial robot workstation, integrated with our newly proposed approach for soft gripper…

Robotics · Computer Science 2024-10-22 Tianyi Xiang , Borui Li , Quan Zhang , Mark Leach , Eng Gee Lim

This study introduces a data-driven twin modeling framework based on modern Koopman operator theory, offering a significant advancement over classical modal decomposition by accurately capturing nonlinear dynamics with reduced complexity…

Numerical Analysis · Mathematics 2025-08-06 D. A. Bistrian

The concept of creating a virtual copy of a complete Cyber-Physical System opens up numerous possibilities, including real-time assessments of the physical environment and continuous learning from the system to provide reliable and precise…

Artificial Intelligence · Computer Science 2023-11-22 Carine Menezes Rebello , Johannes Jäschkea , Idelfonso B. R. Nogueira

Control Co-Design (CCD) integrates physical and control system design to improve the performance of dynamic and autonomous systems. Despite advances in uncertainty-aware CCD methods, real-world uncertainties remain highly unpredictable.…

Machine Learning · Computer Science 2025-10-14 Ying-Kuan Tsai , Vispi Karkaria , Yi-Ping Chen , Wei Chen

The development of Digital Twins (DTs) represents a transformative advance for simulating and optimizing complex systems in a controlled digital space. Despite their potential, the challenge of constructing DTs that accurately replicate and…

Systems and Control · Electrical Eng. & Systems 2024-06-21 Longfei Ma , Nan Cheng , Xiucheng Wang , Jiong Chen , Yinjun Gao , Dongxiao Zhang , Jun-Jie Zhang

This paper explores the development and practical application of a predictive digital twin specifically designed for condition monitoring, using advanced mathematical models and thermal imaging techniques. Our work presents a comprehensive…

Computer Vision and Pattern Recognition · Computer Science 2024-11-12 Daniel Menges , Florian Stadtmann , Henrik Jordheim , Adil Rasheed

In this paper, we introduce a decentralized digital twin (DDT) framework for dynamical systems and discuss the prospects of the DDT modeling paradigm in computational science and engineering applications. The DDT approach is built on a…

Machine Learning · Computer Science 2022-07-26 Omer San , Suraj Pawar , Adil Rasheed

Modern manufacturing demands high flexibility and reconfigurability to adapt to dynamic production needs. Model-based Engineering (MBE) supports rapid production line design, but final reconfiguration requires simulations and validation.…

Complex IoT ecosystems often require the usage of Digital Twins (DTs) of their physical assets in order to perform predictive analytics and simulate what-if scenarios. DTs are able to replicate IoT devices and adapt over time to their…

Networking and Internet Architecture · Computer Science 2024-01-02 Luca Sciullo , Alberto De Marchi , Angelo Trotta , Federico Montori , Luciano Bononi , Marco Di Felice

This paper has proposed an easily replicable and novel approach for developing a Digital Twin (DT) system for industrial robots in intelligent manufacturing applications. Our framework enables effective communication via Robot Web Service…

Robotics · Computer Science 2024-10-22 Tianyi Xiang , Borui Li , Xin Pan , Quan Zhang

Digital twins (DTs) are an emerging capability in additive manufacturing (AM), set to revolutionize design optimization, inspection, in situ monitoring, and root cause analysis. AM DTs typically incorporate multimodal data streams, ranging…

Human-Computer Interaction · Computer Science 2024-05-22 Vuthea Chheang , Saurabh Narain , Garrett Hooten , Robert Cerda , Brian Au , Brian Weston , Brian Giera , Peer-Timo Bremer , Haichao Miao
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