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Limited process control can cause metallurgical defect formation and inhomogeneous relative density in laser powder bed fusion manufactured parts. In this study, cylindrical 15-5 PH stainless steel specimens are investigated by computer…

Computational Engineering, Finance, and Science · Computer Science 2022-01-28 Jorrit Voigt , Thomas Bock , Uwe Hilpert , Ralf Hellmann , Michael Moeckel

The future of space exploration missions will rely on technologies increasing their endurance and self-sufficiency, including for manufacturing objects on-demand. We propose a process for handling and additively manufacturing powders that…

The dynamics of dense particle packings near the jamming transition is characterized by correlated particle motion. The growth of dynamical heterogeneities, or strong spatial variations in the motion of the particles constituting the…

Soft Condensed Matter · Physics 2024-09-12 Rajkumar Biswas , Anoop Mutneja , Smarajit Karmakar , Ranjini Bandyopadhyay

In both nature and engineering, loosely packed granular materials are often compacted inside confined geometries. Here, we explore such behaviour in a quasi-two dimensional geometry, where parallel rigid walls provide the confinement. We…

Soft Condensed Matter · Physics 2015-05-29 Benjy Marks , Bjørnar Sandnes , Guillaume Dumazer , Jon Alm Eriksen , Knut Jørgen Måløy

In this work, discrete element method (DEM) simulations coupled with machine learning are used to study the process of dry impregnation. Our results show that the particle bed contains two regimes. Regime 1 shows smaller inclination angles…

Applied Physics · Physics 2022-12-02 Joseph Shovlin , Kuang Liu , Yangyang Shen , Bill Borghard , Hernan A. Makse , Maria S. Tomassone

An investigation of the effect of surface diffusion in random deposition model is made by analytical methods and reasoning. For any given site, the extent to which a particle can diffuse is decided by the morphology in the immediate…

Soft Condensed Matter · Physics 2011-12-14 Baisakhi Mal , Subhankar Ray , J. Shamanna

Numerical simulation of the laser powder bed fusion (LPBF) procedure for additive manufacturing (AM) is difficult due to the presence of multiple scales in both time and space, ranging from the part scale (order of millimeters/seconds) to…

Numerical Analysis · Mathematics 2021-10-26 Alex Viguerie , Massimo Carraturo , Alessandro Reali , Ferdinando Auricchio

The reconstruction of smooth density fields from scattered data points is a procedure that has multiple applications in a variety of disciplines, including Lagrangian (particle-based) models of solute transport in fluids. In random walk…

Computational Physics · Physics 2019-09-04 Guillem Sole-Mari , Diogo Bolster , Daniel Fernàndez-Garcia , Xavier Sanchez-Vila

This article presents a new force model for performing quantitative simulations of dense granular materials. Interactions between multiple contacts (MC) on the same grain are explicitly taken into account. Our readily applicable method…

Soft Condensed Matter · Physics 2018-10-22 Nicolas Brodu , Joshua A. Dijksman , Robert P. Behringer

The problem of packing a system of particles as densely as possible is foundational in the field of discrete geometry and is a powerful model in the material and biological sciences. As packing problems retreat from the reach of solution by…

Metric Geometry · Mathematics 2012-12-18 Yoav Kallus , Veit Elser , Simon Gravel

In a powder bed fusion additive manufacturing (AM) process, the balling effect has a significant impact on the surface quality of the printing parts. Surface wetting helps the bonding between powder and substrate and the inter-particle…

Fluid Dynamics · Physics 2021-05-05 Lu Li , Ji-Qin Li , Tai-Hsi Fan

We present a computational framework for the simulations of powder-bed fusion of metallic alloys, which combines: (1) CalPhaD calculations of temperature-dependent alloy properties and phase diagrams, (2) macroscale finite element (FE)…

Materials Science · Physics 2022-05-10 S. M. Elahi , R. Tavakoli , A. K. Boukellal , T. Isensee , I. Romero , D. Tourret

This study presents and calibrates a Discrete Element Method (DEM) contact model for wet granular materials in the pendular regime. The model extends a previously calibrated dry contact formulation by incorporating liquid bridges that…

Soft Condensed Matter · Physics 2025-12-10 Sahar Pourandi , P. Christian van der Sande , Igor A. Ostanin , Thomas Weinhart

Using the discrete element method (DEM), we study the splash processes induced by the impact of a grain on two types of granular beds, namely, randomly packed and FCC-structured beds.Good correspondence is obtained between our numerical…

Soft Condensed Matter · Physics 2017-03-08 Takahiro Tanabe , Tomoki Koike , Takashi Shimada , Nobuyasu Ito , Hiraku Nishimori

Previous work on additively-manufactured oxide dispersion strengthened alloys focused on experimental approaches, resulting in larger dispersoid sizes and lower number densities than can be achieved with conventional powder metallurgy. To…

A discrete-element method (DEM) assembly of virtual particles is calibrated to approximate the behavior of a natural sand in undrained loading. The particles are octahedral, bumpy clusters of spheres that are compacted into assemblies of…

Soft Condensed Matter · Physics 2018-12-27 Matthew R. Kuhn , Hannah E. Renken , Austin D. Mixsell , Steven L. Kramer

The sedimentation process of granular materials exists ubiquitously in nature and many fields which involve the solid-liquid separation. This paper employs the coupled computational fluid dynamics and discrete element method (CFD-DEM) to…

Fluid Dynamics · Physics 2017-11-07 Shan-Lin Xu , Rui Sun , Yuan-Qiang Cai , Hong-Lei Sun

We study the effect of turbulence on a sedimenting layer of particles by means of direct numerical simulations. A Lagrangian model in which particles are considered as tracers with an additional downward settling velocity is integrated…

Fluid Dynamics · Physics 2020-07-08 Alessandro Sozza , Gabor Drotos , Emilio Hernández-García , Cristóbal López

Metal additive manufacturing (AM) by laser powder bed fusion (L-PBF) builds upon fundamentals established in the field of laser welding which include the influence of gas and plume dynamics on weld depth and quality. L-PBF demands a…

Residual stress and plastic strain in additive manufactured materials can exhibit significant microscopic variation at the powder scale, profoundly influencing the overall properties of printed components. This variation depends on…

Materials Science · Physics 2024-06-19 Yangyiwei Yang , Somnath Bharech , Nick Finger , Xiandong Zhou , Joerg Schroeder , Bai-Xiang Xu