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Ensuring the quality and reliability of Metal Additive Manufacturing (MAM) components is crucial, especially in the Laser Powder Bed Fusion (L-PBF) process, where melt pool defects such as keyhole, balling, and lack of fusion can…

Machine Learning · Computer Science 2024-11-19 Ahmed Shoyeb Raihan , Austin Harper , Israt Zarin Era , Omar Al-Shebeeb , Thorsten Wuest , Srinjoy Das , Imtiaz Ahmed

The successful application of deep learning to many visual recognition tasks relies heavily on the availability of a large amount of labeled data which is usually expensive to obtain. The few-shot learning problem has attracted increasing…

Machine Learning · Computer Science 2020-03-11 Zhongjie Yu , Lin Chen , Zhongwei Cheng , Jiebo Luo

Laser powder bed fusion (LPBF) process can incur defects due to melt pool instabilities, spattering, temperature increase, and powder spread anomalies. Identifying defects through in-situ monitoring typically requires collecting, storing,…

Computer Vision and Pattern Recognition · Computer Science 2024-07-18 Shawn Hinnebusch , David Anderson , Berkay Bostan , Albert C. To

In the journey of computer vision system development, the acquisition and utilization of annotated images play a central role, providing information about object identity, spatial extent, and viewpoint in depicted scenes. However, thermal…

Mesoscale and Nanoscale Physics · Physics 2025-09-09 Mohsen Asghari Ilani , Yaser Mike Banad

Laser Additive Manufacturing (LAM) presents unparalleled opportunities for fabricating complex, high-performance structures and components with unique material properties. Despite these advancements, achieving consistent part quality and…

Signal Processing · Electrical Eng. & Systems 2024-04-24 Lequn Chen , Guijun Bi , Xiling Yao , Jinlong Su , Chaolin Tan , Wenhe Feng , Michalis Benakis , Youxiang Chew , Seung Ki Moon

Laser Powder Bed Fusion (LPBF) additive manufacturing has revolutionized industries with its capability to create intricate and customized components. The LPBF process uses moving heat sources to melt and solidify metal powders. The fast…

Computational Engineering, Finance, and Science · Computer Science 2024-07-10 Xin Liu , Xingchen Liu , Paul Witherell

The mitigation of material defects from additive manufacturing (AM) processes is critical to reliability in their fabricated parts and is enabled by modeling the complex relations between available build monitoring signals and final…

Applied Physics · Physics 2024-02-26 Qixiang Luo , John D. Shimanek , Timothy W. Simpson , Allison M. Beese

Variation in the local thermal history during the laser powder bed fusion (LPBF) process in additive manufacturing (AM) can cause microporosity defects. in-situ sensing has been proposed to monitor the AM process to minimize defects, but…

Machine Learning · Computer Science 2021-12-22 Sina Malakpour Estalaki , Cody S. Lough , Robert G. Landers , Edward C. Kinzel , Tengfei Luo

Insufficient overlap between the melt pools produced during Laser Powder Bed Fusion (L-PBF) can lead to lack-of-fusion defects and deteriorated mechanical and fatigue performance. In-situ monitoring of the melt pool subsurface morphology…

Qualification of high-performance metal components produced by laser powder bed fusion (LPBF) must identify process-induced porous defects that reduce ductility and nucleate fatigue cracking. Detecting such defects via optical monitoring of…

Optics · Physics 2024-11-22 Ryan W. Penny , Zachery Kutschke , A. John Hart

Quality assurance is crucial in the smart manufacturing industry as it identifies the presence of defects in finished products before they are shipped out. Modern machine learning techniques can be leveraged to provide rapid and accurate…

Computer Vision and Pattern Recognition · Computer Science 2023-02-28 Atah Nuh Mih , Hung Cao , Joshua Pickard , Monica Wachowicz , Rickey Dubay

Powder bed fusion (PBF) is an emerging metal additive manufacturing (AM) technology that enables rapid fabrication of complex geometries. However, defects such as pores and balling may occur and lead to structural unconformities, thus…

Computational Engineering, Finance, and Science · Computer Science 2024-09-23 Jiarui Xie , Zhuo Yang , Chun-Chun Hu , Haw-Ching Yang , Yan Lu , Yaoyao Fiona Zhao

Surface defect detection plays an increasingly important role in manufacturing industry to guarantee the product quality. Many deep learning methods have been widely used in surface defect detection tasks, and have been proven to perform…

Computer Vision and Pattern Recognition · Computer Science 2021-08-17 Jiahui Cheng , Bin Guo , Jiaqi Liu , Sicong Liu , Guangzhi Wu , Yueqi Sun , Zhiwen Yu

Additive manufacturing enables the fabrication of complex designs while minimizing waste, but faces challenges related to defects and process anomalies. This study presents a novel multimodal Retrieval-Augmented Generation-based framework…

Artificial Intelligence · Computer Science 2025-05-21 Kiarash Naghavi Khanghah , Zhiling Chen , Lela Romeo , Qian Yang , Rajiv Malhotra , Farhad Imani , Hongyi Xu

Automatic defect recognition is one of the research hotspots in steel production, but most of the current methods mainly extract features manually and use machine learning classifiers to recognize defects, which cannot tackle the situation,…

Computer Vision and Pattern Recognition · Computer Science 2019-09-18 Jingwen Fu , Xiaoyan Zhu , Yingbin Li

Deep learning-based fault diagnosis (FD) approaches require a large amount of training data, which are difficult to obtain since they are located across different entities. Federated learning (FL) enables multiple clients to collaboratively…

Machine Learning · Computer Science 2023-10-16 Jixuan Cui , Jun Li , Zhen Mei , Kang Wei , Sha Wei , Ming Ding , Wen Chen , Song Guo

Numerical simulations of a complete laser powder bed fusion (LPBF) additive manufacturing (AM) process are extremely challenging or even impossible to achieve without a radical model reduction of the complex physical phenomena occurring…

Numerical Analysis · Mathematics 2021-12-20 Massimo Carraturo , Alex Viguerie , Alessandro Reali , Ferdinando Auricchio

Achieving desired mechanical properties in additive manufacturing requires many experiments and a well-defined design framework becomes crucial in reducing trials and conserving resources. Here, we propose a methodology embracing the…

Machine Learning · Computer Science 2024-09-04 Mahsa Amiri , Zahra Zanjani Foumani , Penghui Cao , Lorenzo Valdevit , Ramin Bostanabad

Pavement defect detection faces critical challenges including limited annotated data, domain shift between training and deployment environments, and high variability in defect appearances across different road conditions. We propose…

Computer Vision and Pattern Recognition · Computer Science 2025-07-22 Muhammad Aqeel , Kidus Dagnaw Bellete , Francesco Setti

Laser powder bed fusion (LPBF) has shown promise for wide range of applications due to its ability to fabricate freeform geometries and generate a controlled microstructure. However, components generated by LPBF still possess sub-optimal…

Machine Learning · Computer Science 2025-01-16 Olabode T. Ajenifujah , Francis Ogoke , Florian Wirth , Jack Beuth , Amir Barati Farimani
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