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The Finite element method (FEM) has long served as the computational backbone for topology optimization (TO). However, for designing structures undergoing large deformations, conventional FEM-based TO often exhibits numerical instabilities…

Computational Engineering, Finance, and Science · Computer Science 2026-03-17 Rahul Kumar Padhy , Aaditya Chandrasekhar , Krishnan Suresh

This manuscript presents an approach for simultaneously optimizing the connectivity and elevation of grid-shell structures acting in pure compression (or pure tension) under the combined effects of a prescribed external loading and the…

Computational Engineering, Finance, and Science · Computer Science 2025-05-14 Helen E. Fairclough , Karol Bolbotowski , Linwei He , Andrew Liew , Matthew Gilbert

Although recent developments in 3D printing technology have made it possible to fabricate metamaterials with characteristic mechanical properties, it is not easy to fabricate complex shapes containing cavities. In this study, a composite…

Applied Physics · Physics 2023-02-27 Daichi Akamatsu , Yuki Noguchi , Kei Matsushima , Yuji Sato , Jun Yanagimoto , Takayuki Yamada

We introduce an efficient and scalable method for density-based multi-material topology optimization, integrating classical mirror descent techniques with point-wise polytopal design constraints. Such constraints arise naturally in this…

Numerical Analysis · Mathematics 2026-05-15 Peter Gangl , Brendan Keith , Dohyun Kim , Boyan S. Lazarov , Thomas M. Surowiec

This paper presents a Material Mask Overlay topology optimization approach with the improved material assignment at the element level for achieving the desired discreteness of the optimized designs for pressure-loaded problems. Hexagonal…

Computational Engineering, Finance, and Science · Computer Science 2022-10-17 Prabhat Kumar , Anupam Saxena

In this work, we present an efficiently computational approach for designing material micro-structures by means of topology optimization. The central idea relies on using the isogeometric analysis integrated with the parameterized level set…

Computational Engineering, Finance, and Science · Computer Science 2023-07-19 Chuong Nguyen , Xiaoying Zhuang , Ludovic Chamoin , Hung Nguyen-Xuan , Xianzhong Zhao , Timon Rabczuk

One of the challenging issues in additive manufacturing (AM) oriented topology optimization is how to design structures that are self-supportive in a manufacture process without introducing additional supporting materials. In the present…

Applied Physics · Physics 2017-08-02 Xu Guo , Jianhua Zhou , Weisheng Zhang , Zongliang Du , Chang Liu , Ying Liu

In the industrial practice, additive manufacturing processes are often followed by post-processing operations such as subtractive machining, milling, etc. to achieve the desired surface quality and dimensional accuracy. Hence, a given part…

Computational Engineering, Finance, and Science · Computer Science 2019-07-04 Christian Altenhofen , Marco Attene , Oliver Barrowclough , Michele Chiumenti , Marco Livesu , Federico Marini , Massimiliano Martinelli , Vibeke Skytt , Lorenzo Tamellini

An important issue in additive manufacturing is the reliability and reproducibility of parts. One major problem in achieving this are uncontrolled local variations in the obtained material properties which arise in the complex manufacturing…

Optimization and Control · Mathematics 2017-07-18 Jannis Greifenstein , Michael Stingl

Materials designed by nature commonly exhibit functional grading and laminated structures, particularly when intended for enhanced impact protection. Synthetic materials have also found success in exploiting this concept with fully dense…

Materials Science · Physics 2026-05-13 Thomas Butruille , Joshua C. Crone , Carlos M. Portela

Topology optimization of microstructures plays a critical role in optimizing functional performance across diverse engineering applications. While metamaterials with enhanced mechanical properties -- such as hyperelasticity, energy…

Soft Condensed Matter · Physics 2025-01-27 Weiming Wang , Yanhao Hou , Renbo Su , Weiguang Wang , Charlie C. L. Wang

A common problem in the optimization of structures is the handling of uncertainties in the parameters. If the parameters appear in the constraints, the uncertainties can lead to an infinite number of constraints. Usually the constraints…

Optimization and Control · Mathematics 2012-05-01 Daniel P. Mohr , Ina Stein , Thomas Matzies , Christina A. Knapek

Micro-structured materials consisting of an array of microstructures are engineered to provide the specific material properties. This present work investigates the design of cellular materials under the framework of level set, so as to…

Computational Engineering, Finance, and Science · Computer Science 2018-11-13 Jie Gao , Hao Li , Zhen Luo , Liang Gao , Peigen Li

By adjusting both the structural shape and fiber orientation, this research aims to optimize the design of Fiber Reinforced Composite structures. The structural geometry is represented by a level set function, which is approximated by…

Numerical Analysis · Mathematics 2024-03-29 M. Mokhtarzadeh , F Lopez Jimenez , K. Maute

This article combines shape optimization and homogenization techniques by looking for the optimal design of the microstructure in composite materials and of scaffolds. The development of materials with specific properties is of huge…

Optimization and Control · Mathematics 2019-07-16 Marc Dambrine , Helmut Harbrecht

Wide variety of engineering design tasks can be formulated as constrained optimization problems where the shape and topology of the domain are optimized to reduce costs while satisfying certain constraints. Several mathematical approaches…

Optimization and Control · Mathematics 2015-03-10 Igor Ostanin , Denis Zorin , Ivan Oseledets

Although various structural optimization techniques have a sound mathematical basis, the practical constructability of optimal designs poses a great challenge in the manufacturing stage. Currently, there is only a limited number of unified…

Numerical Analysis · Mathematics 2024-07-19 Lowhikan Sivanantha Sarma , Chinthaka Mallikarachchi , Sumudu Herath

The present work proposes an extension of the third medium contact method for solving structural topology optimization problems that involve and exploit self-contact. A new regularization of the void region, which acts as the contact…

Computational Engineering, Finance, and Science · Computer Science 2021-03-15 Gore Lukas Bluhm , Ole Sigmund , Konstantinos Poulios

Functionally Graded Materials (FGMs) made of soft constituents have emerged as promising material-structure systems in potential applications across many engineering disciplines, such as soft robots, actuators, energy harvesting, and tissue…

Computational Engineering, Finance, and Science · Computer Science 2025-07-01 Shiguang Deng , Horacio D. Espinosa , Wei Chen

The traditional element-based topology optimization based on material penalization typically aims at a 0/1 design. Our numerical experiments reveal that the compliance of a smooth design is overestimated when material properties of boundary…

Computational Engineering, Finance, and Science · Computer Science 2020-06-09 Xiaodong Huang