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The presence of gas pores in metal feedstock powder for additive manufacturing greatly affects the final AM product. Since current porosity analysis often involves lengthy X-ray computed tomography (XCT) scans with a full rotation around…

Computer Vision and Pattern Recognition · Computer Science 2024-08-06 Andreas Bjerregaard , David Schumacher , Jon Sporring

In-situ monitoring system can be used to monitor the quality of additive manufacturing (AM) processes. In the case of digital image correlation (DIC) based in-situ monitoring systems, high-speed cameras were used to capture images of high…

Image and Video Processing · Electrical Eng. & Systems 2023-01-03 Wenkang Zhu , Hui Li , Yikai Zhang , Yuqing Hou , Liwei Chen

Ultrasonic Additive Manufacturing (UAM) employs ultrasonic welding to bond similar or dissimilar metal foils to a substrate, resulting in solid, consolidated metal components. However, certain processing conditions can lead to inter-layer…

Machine Learning · Computer Science 2025-02-19 Lokendra Poudel , Sushant Jha , Ryan Meeker , Duy-Nhat Phan , Rahul Bhowmik

Due to the wide diffusion of 3D printing technologies, geometric algorithms for Additive Manufacturing are being invented at an impressive speed. Each single step, in particular along the Process Planning pipeline, can now count on dozens…

Graphics · Computer Science 2017-09-22 Marco Livesu , Stefano Ellero , Jonás Martìnez , Sylvain Lefebvre , Marco Attene

Additive manufacturing (AM) allows for manufacturing of complex three-dimensional geometries not typically realizable with standard subtractive manufacturing practices. The internal microstructure of a 3D printed component can have a…

Computational Engineering, Finance, and Science · Computer Science 2025-09-17 Lucas Gallup , Kevin N. Long , Devin J. Roach , William D. Reinholtz , Adam Cook , Craig M. Hamel

Transfer learning (TL) based additive manufacturing (AM) modeling is an emerging field to reuse the data from historical products and mitigate the data insufficiency in modeling new products. Although some trials have been conducted…

Machine Learning · Computer Science 2023-05-22 Yifan Tang , M. Rahmani Dehaghani , G. Gary Wang

Additive Manufacturing (AM) processes present challenges in monitoring and controlling material properties and process parameters, affecting production quality and defect detection. Machine Learning (ML) techniques offer a promising…

Mesoscale and Nanoscale Physics · Physics 2026-05-15 Mohsen Asghari Ilani , Yaser Mike Banad

Additive manufacturing is a process that has facilitated the cost effective production of complicated designs. Objects fabricated via additive manufacturing technologies often suffer from dimensional accuracy issues and other part specific…

Graphics · Computer Science 2023-10-31 Margarita Ntousia , Ioannis Fudos , Spyridon Moschopoulos , Vasiliki Stamati

Additive Manufacturing (AM) has emerged as a manufacturing process that allows the direct production of samples from digital models. To ensure that quality standards are met in all manufactured samples of a batch, X-ray computed tomography…

Computational Engineering, Finance, and Science · Computer Science 2024-11-05 Domenico Iuso , Soumick Chatterjee , Sven Cornelissen , Dries Verhees , Jan De Beenhouwer , Jan Sijbers

Predicting material properties of 3D printed polymer products is a challenge in additive manufacturing due to the highly localized and complex manufacturing process. The microstructure of such products is fundamentally different from the…

Soft Condensed Matter · Physics 2023-11-01 Caglar Tamur , Shaofan Li , Danielle Zeng

In metals additive manufacturing (AM), materials and components are concurrently made in a single process as layers of metal are fabricated on top of each other in the near-final topology required for the end-use product. Consequently, tens…

Applied Physics · Physics 2020-05-12 N. S. Johnson , P. S. Vulimiri , A. C. To , X. Zhang , C. A. Brice , B. B. Kappes , A. P. Stebner

The authors present a generic framework for the parameter optimization of additive manufacturing (AM) processes, one tailored to a high-throughput experimental methodology (HTEM). Given the large number of parameters, which impact the…

Materials Science · Physics 2024-11-20 Baldur Steingrimsson , Ankur Agrawal , Xuesong Fan , Anand Kulkarni , Dan Thoma , Peter Liaw

Advanced manufacturing with new bio-derived materials can be achieved faster and more economically with first-principle-based artificial intelligence and machine learning (AI/ML)-derived models and process optimization. Not only is this…

Soft Condensed Matter · Physics 2026-02-20 Rigoberto Advincula , Jihua Chen

Additive Layer Manufacturing (ALM), also broadly known as 3D printing, is a new technology to produce 3D objects. As an opposite approach to the conventional subtractive manufacturing process, 3D objects are created by adding thin material…

Cryptography and Security · Computer Science 2016-02-25 Mark Yampolskiy , Todd R. Andel , J. Todd McDonald , William B. Glisson , Alec Yasinsac

The importance of additive manufacturing (AM) to the future of product design and manufacturing systems demands educational programs tailored to embrace its fundamental principles and its innovative potential. Moreover, the breadth and…

Physics Education · Physics 2016-03-29 Jamison Go , A. John Hart

Additive manufacturing has become one of the forefront technologies in fabrication, enabling new products impossible to manufacture before. Although many materials exist for additive manufacturing, they typically suffer from performance…

Significant improvements to the production rate of additive manufacturing (AM) technologies are essential to their cost-effectiveness and competitiveness with traditional processing routes. Moreover, much faster AM processes, in combination…

Applied Physics · Physics 2017-09-19 Jamison Go , A. John Hart

Understanding the thermal behavior of additive manufacturing (AM) processes is crucial for enhancing the quality control and enabling customized process design. Most purely physics-based computational models suffer from intensive…

Machine Learning · Computer Science 2023-01-20 Shuheng Liao , Tianju Xue , Jihoon Jeong , Samantha Webster , Kornel Ehmann , Jian Cao

AI agents are being increasingly deployed across a wide range of real-world applications. In this paper, we propose an agentic AI framework for in-situ process monitoring for defect detection in wire-arc additive manufacturing (WAAM). The…

Artificial Intelligence · Computer Science 2026-04-14 Pallock Halder , Satyajit Mojumder

In the present paper, a method of defining the industrial process parameters for a new product using machine learning algorithms will be presented. The study will describe how to go from the product characteristics till the prediction of…

Machine Learning · Computer Science 2019-02-05 Abdelmoula Khdoudi , Tawfik Masrour