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Laser-directed-energy deposition (DED) offers advantages in additive manufacturing (AM) for creating intricate geometries and material grading. Yet, challenges like material inconsistency and part variability remain, mainly due to its…

Machine Learning · Computer Science 2024-02-28 Vispi Karkaria , Anthony Goeckner , Rujing Zha , Jie Chen , Jianjing Zhang , Qi Zhu , Jian Cao , Robert X. Gao , Wei Chen

A digital twin is a surrogate model that has the main feature to mirror the original process behavior. Associating the dynamical process with a digital twin model of reduced complexity has the significant advantage to map the dynamics with…

Numerical Analysis · Mathematics 2024-03-19 Diana Alina Bistrian , Omer San , Ionel Michael Navon

A digital twin (DT), with the components of a physics-based model, a data-driven model, and a machine learning (ML) enabled efficient surrogate, behaves as a virtual twin of the real-world physical process. In terms of Laser Powder Bed…

Signal Processing · Electrical Eng. & Systems 2024-05-17 Ning Liu , Xuxiao Li , Manoj R. Rajanna , Edward W. Reutzel , Brady Sawyer , Prahalada Rao , Jim Lua , Nam Phan , Yue Yu

Digital Twins (DTs) are virtual representations of physical systems synchronized in real time through Internet of Things (IoT) sensors and computational models. In industrial applications, DTs enable predictive maintenance, fault diagnosis,…

Other Computer Science · Computer Science 2025-07-18 Ali Mohammad-Djafari

Surrogate modeling has brought about a revolution in computation in the branches of science and engineering. Backed by Artificial Intelligence, a surrogate model can present highly accurate results with a significant reduction in…

Artificial Intelligence · Computer Science 2022-10-17 Abid Hossain Khan , Salauddin Omar , Nadia Mushtary , Richa Verma , Dinesh Kumar , Syed Alam

Digital Twin -- a virtual replica of a physical system enabling real-time monitoring, model updating, prediction, and decision-making -- combined with recent advances in machine learning, offers new opportunities for proactive control…

Machine Learning · Computer Science 2025-04-14 Yi-Ping Chen , Vispi Karkaria , Ying-Kuan Tsai , Faith Rolark , Daniel Quispe , Robert X. Gao , Jian Cao , Wei Chen

Digital twin (DT) enables smart manufacturing by leveraging real-time data, AI models, and intelligent control systems. This paper presents a state-of-the-art analysis on the emerging field of DTs in the context of milling. The critical…

Systems and Control · Electrical Eng. & Systems 2025-12-16 Wenyi Liu , R. Sharma , W. "Grace" Guo , J. Yi , Y. B. Guo

We live in a world of exploding complexity driven by technical evolution as well as highly volatile socio-economic environments. Managing complexity is a key issue in everyday decision making such as providing safe, sustainable, and…

Computers and Society · Computer Science 2023-11-28 Dirk Hartmann

Over the past decade, scientific machine learning has transformed the development of mathematical and computational frameworks for analyzing, modeling, and predicting complex systems. From inverse problems to numerical PDEs, dynamical…

Machine Learning · Computer Science 2025-09-26 Matthias Chung , Deepanshu Verma , Max Collins , Amit N. Subrahmanya , Varuni Katti Sastry , Vishwas Rao

This paper explores the opportunities of using a digital twin to address the complexities of collaborative production systems through an industrial case and a demonstrator. A digital twin, as a virtual counterpart of a physical human-robot…

Computers and Society · Computer Science 2020-11-24 Ali Ahmad Malik , Alexander Brem

This paper explores the development and practical application of a predictive digital twin specifically designed for condition monitoring, using advanced mathematical models and thermal imaging techniques. Our work presents a comprehensive…

Computer Vision and Pattern Recognition · Computer Science 2024-11-12 Daniel Menges , Florian Stadtmann , Henrik Jordheim , Adil Rasheed

Digital twins (DT) of industrial processes have become increasingly important. They aim to digitally represent the physical world to help evaluate, optimize, and predict physical processes and behaviors. Therefore, DT is a vital tool to…

Software Engineering · Computer Science 2023-02-28 Yunpeng Ma , Khalil Younis , Bestoun S. Ahmed , Andreas Kassler , Pavel Krakhmalev , Andreas Thore , Hans Lindback

Digital twins have become popular for their ability to monitor and optimize a process or a machine, ideally through its complete life cycle using simulations and sensor data. In this paper, we focus on the challenge of accurate and…

Systems and Control · Electrical Eng. & Systems 2023-10-30 Karim Cherifi , Philipp Schulze , Volker Mehrmann , Leo Goßlau , Pascal Lünnemann

Digital Twin (DT) has gained great interest as an innovative technology in Industry 4.0 that enables advanced modeling, simulation, and optimization of service and manufacturing systems. This article provides an extensive review of the…

General Mathematics · Mathematics 2026-01-26 Sarow Saeedi

In the process industry, long-term and efficient optimization of production lines requires real-time monitoring and analysis of operational states to fine-tune production line parameters. However, complexity in operational logic and…

Machine Learning · Computer Science 2024-08-27 Yanlei Yin , Lihua Wang , Dinh Thai Hoang , Wenbo Wang , Dusit Niyato

Digital twins promise a better understanding and use of complex systems. To this end, they represent these systems at their runtime and may interact with them to control their processes. Software engineering is a wicked challenge in which…

Software Engineering · Computer Science 2025-10-08 Robin Kimmel , Judith Michael , Andreas Wortmann , Jingxi Zhang

In this study, we investigate the potential of fast-to-evaluate surrogate modeling techniques for developing a hybrid digital twin of a steel-reinforced concrete beam, serving as a representative example of a civil engineering structure. As…

Computational Engineering, Finance, and Science · Computer Science 2024-12-10 Tarik Sahin , Daniel Wolff , Max von Danwitz , Alexander Popp

Central to the digital transformation of the process industry are Digital Twins (DTs), virtual replicas of physical manufacturing systems that combine sensor data with sophisticated data-based or physics-based models, or a combination…

Machine Learning · Computer Science 2024-07-03 Michael Mayr , Georgios C. Chasparis , Josef Küng

We propose a synthesis method for the design of digital twins applicable to various systems (pneumatic, hydraulic, electrical/electronic circuits). The methodology allows representing the operation of these systems through an active digital…

Systems and Control · Electrical Eng. & Systems 2024-10-01 Veyis Gunes

The digital twin has emerged as a technology to predict the undesirables, and ensure desired performance of complex systems. Although digital twins have got attention in the manufacturing research spectrum, yet their industrial application…

Systems and Control · Electrical Eng. & Systems 2021-04-08 Ali Ahmad Malik
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