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Surface defects in Laser Powder Bed Fusion (LPBF) pose significant risks to the structural integrity of additively manufactured components. This paper introduces TransMatch, a novel framework that merges transfer learning and…

Computer Vision and Pattern Recognition · Computer Science 2025-09-03 Mohsen Asghari Ilani , Yaser Mike Banad

Metal Additive Manufacturing (MAM) has reshaped the manufacturing industry, offering benefits like intricate design, minimal waste, rapid prototyping, material versatility, and customized solutions. However, its full industry adoption faces…

Machine Learning · Computer Science 2024-01-12 Ahmed Shoyeb Raihan , Hamed Khosravi , Tanveer Hossain Bhuiyan , Imtiaz Ahmed

While multiple sensors are used for real-time monitoring in additive manufacturing, not all provide practical or reliable process insights. For example, high-speed X-ray imaging offers valuable spatial information about subsurface melt pool…

Machine Learning · Computer Science 2025-09-04 Satyajit Mojumder , Pallock Halder , Tiana Tonge

Additive manufacturing enables the fabrication of complex designs while minimizing waste, but faces challenges related to defects and process anomalies. This study presents a novel multimodal Retrieval-Augmented Generation-based framework…

Artificial Intelligence · Computer Science 2025-05-21 Kiarash Naghavi Khanghah , Zhiling Chen , Lela Romeo , Qian Yang , Rajiv Malhotra , Farhad Imani , Hongyi Xu

Laser powder bed fusion (LPBF) has shown promise for wide range of applications due to its ability to fabricate freeform geometries and generate a controlled microstructure. However, components generated by LPBF still possess sub-optimal…

Machine Learning · Computer Science 2025-01-16 Olabode T. Ajenifujah , Francis Ogoke , Florian Wirth , Jack Beuth , Amir Barati Farimani

Defects in laser powder bed fusion (L-PBF) parts often result from the meso-scale dynamics of the molten alloy near the laser, known as the melt pool. For instance, the melt pool can directly contribute to the formation of undesirable…

Powder bed fusion (PBF) is an emerging metal additive manufacturing (AM) technology that enables rapid fabrication of complex geometries. However, defects such as pores and balling may occur and lead to structural unconformities, thus…

Computational Engineering, Finance, and Science · Computer Science 2024-09-23 Jiarui Xie , Zhuo Yang , Chun-Chun Hu , Haw-Ching Yang , Yan Lu , Yaoyao Fiona Zhao

With a growing demand for high-quality fabrication, the interest in real-time process and defect monitoring of laser powder bed fusion (LPBF) has increased, leading manufacturers to incorporate a variety of online sensing methods including…

Characterizing meltpool shape and geometry is essential in metal Additive Manufacturing (MAM) to control the printing process and avoid defects. Predicting meltpool flaws based on process parameters and powder material is difficult due to…

Machine Learning · Computer Science 2022-01-28 Parand Akbari , Francis Ogoke , Ning-Yu Kao , Kazem Meidani , Chun-Yu Yeh , William Lee , Amir Barati Farimani

Insufficient overlap between the melt pools produced during Laser Powder Bed Fusion (L-PBF) can lead to lack-of-fusion defects and deteriorated mechanical and fatigue performance. In-situ monitoring of the melt pool subsurface morphology…

Supervised learning algorithms based on Convolutional Neural Networks have become the benchmark for medical image segmentation tasks, but their effectiveness heavily relies on a large amount of labeled data. However, annotating medical…

Image and Video Processing · Electrical Eng. & Systems 2023-11-20 Tao Wang , Yuanbin Chen , Xinlin Zhang , Yuanbo Zhou , Junlin Lan , Bizhe Bai , Tao Tan , Min Du , Qinquan Gao , Tong Tong

Additive Manufacturing (AM) processes present challenges in monitoring and controlling material properties and process parameters, affecting production quality and defect detection. Machine Learning (ML) techniques offer a promising…

Mesoscale and Nanoscale Physics · Physics 2026-05-15 Mohsen Asghari Ilani , Yaser Mike Banad

Achieving desired mechanical properties in additive manufacturing requires many experiments and a well-defined design framework becomes crucial in reducing trials and conserving resources. Here, we propose a methodology embracing the…

Machine Learning · Computer Science 2024-09-04 Mahsa Amiri , Zahra Zanjani Foumani , Penghui Cao , Lorenzo Valdevit , Ramin Bostanabad

Steel wire ropes (SWRs) are critical load-bearing components in industrial applications, yet their structural integrity is often compromised by local flaws (LFs). Magnetic Flux Leakage (MFL) is a widely used non-destructive testing method…

Signal Processing · Electrical Eng. & Systems 2025-04-16 Siyu You , Leilei Yang , Zixu Kuang , Huayi Gou , Longlong Zhang , Zhiliang Liu

Laser Powder Bed Fusion (LPBF) is highly sensitive to process parameters, which influence defect formation through complex thermal and fluid mechanisms. However, defect-related knowledge is dispersed across the literature, limiting…

Recent semi-supervised learning (SSL) methods typically include a filtering strategy to improve the quality of pseudo labels. However, these filtering strategies are usually hand-crafted and do not change as the model is updated, resulting…

Machine Learning · Computer Science 2023-09-19 Lei Zhu , Zhanghan Ke , Rynson Lau

Software fault prediction (SFP) is a critical task in software engineering, enabling early identification of faults in modules to improve software quality and reduce maintenance costs. This research investigates the combined effects of…

Software Engineering · Computer Science 2026-05-19 Ahmad Nauman Ghazi , Nagajyothi Devarapalli , Ashir Javeed , Sadi Alawadi , Fahed Alkhabbas , Khalid AlKharabsheh

Defect detection in fabrics is critical for quality control, yet existing methods often struggle with complex backgrounds and shape-specific defects. In this paper, we propose an improved fabric defect detection model based on YOLOv11. To…

Computer Vision and Pattern Recognition · Computer Science 2025-12-09 Peizhe Zhao , Shunbo Jia

The collection and curation of large-scale medical datasets from multiple institutions is essential for training accurate deep learning models, but privacy concerns often hinder data sharing. Federated learning (FL) is a promising solution…

Computer Vision and Pattern Recognition · Computer Science 2023-01-12 Rui Yan , Liangqiong Qu , Qingyue Wei , Shih-Cheng Huang , Liyue Shen , Daniel Rubin , Lei Xing , Yuyin Zhou

Laser powder bed fusion (LPBF) is an additive manufacturing technique that has gained popularity thanks to its ability to produce geometrically complex, fully dense metal parts. However, these parts are prone to internal defects and…

Computational Engineering, Finance, and Science · Computer Science 2025-07-18 Nicholas Kirschbaum , Nathaniel Wood , Chang-Eun Kim , Thejaswi U. Tumkur , Chinedum Okwudire
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