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In recent years, predictive maintenance (PMx) has gained prominence for its potential to enhance efficiency, automation, accuracy, and cost-effectiveness while reducing human involvement. Importantly, PMx has evolved in tandem with digital…

Artificial Intelligence · Computer Science 2024-10-23 Sizhe Ma , Katherine A. Flanigan , Mario Bergés

With the increasing complexity of industrial systems, there is a pressing need for predictive maintenance to avoid costly downtime and disastrous outcomes that could be life-threatening in certain domains. With the growing popularity of the…

Artificial Intelligence · Computer Science 2025-09-30 Leila Ismail , Abdelmoneim Abdelmoti , Arkaprabha Basu , Aymen Dia Eddine Berini , Mohammad Naouss

Digital twin (DT) enables smart manufacturing by leveraging real-time data, AI models, and intelligent control systems. This paper presents a state-of-the-art analysis on the emerging field of DTs in the context of milling. The critical…

Systems and Control · Electrical Eng. & Systems 2025-12-16 Wenyi Liu , R. Sharma , W. "Grace" Guo , J. Yi , Y. B. Guo

Digital twins (DTs) are an emerging capability in additive manufacturing (AM), set to revolutionize design optimization, inspection, in situ monitoring, and root cause analysis. AM DTs typically incorporate multimodal data streams, ranging…

Human-Computer Interaction · Computer Science 2024-05-22 Vuthea Chheang , Saurabh Narain , Garrett Hooten , Robert Cerda , Brian Au , Brian Weston , Brian Giera , Peer-Timo Bremer , Haichao Miao

Digital Twins (DTs) are becoming popular in Additive Manufacturing (AM) due to their ability to create virtual replicas of physical components of AM machines, which helps in real-time production monitoring. Advanced techniques such as…

Computer Vision and Pattern Recognition · Computer Science 2024-11-04 Md Manjurul Ahsan , Yingtao Liu , Shivakumar Raman , Zahed Siddique

The concept of a digital twin has exploded in popularity over the past decade, yet confusion around its plurality of definitions, its novelty as a new technology, and its practical applicability still exists, all despite numerous reviews,…

Machine Learning · Computer Science 2022-06-27 Brian Kunzer , Mario Berges , Artur Dubrawski

Metrology, the science of measurement, plays a key role in Advanced Manufacturing (AM) to ensure quality control, process optimization, and predictive maintenance. However, it has often been overlooked in AM domains due to the current focus…

Computational Engineering, Finance, and Science · Computer Science 2024-11-11 Hamidreza Samadi , Md Manjurul Ahsan , Shivakumar Raman

A digital twin (DT) is a virtual representation of physical process, products and/or systems that requires a high-fidelity computational model for continuous update through the integration of sensor data and user input. In the context of…

Machine Learning · Computer Science 2023-11-15 Yangfan Li , Satyajit Mojumder , Ye Lu , Abdullah Al Amin , Jiachen Guo , Xiaoyu Xie , Wei Chen , Gregory J. Wagner , Jian Cao , Wing Kam Liu

The development of Digital Twins (DTs) represents a transformative advance for simulating and optimizing complex systems in a controlled digital space. Despite their potential, the challenge of constructing DTs that accurately replicate and…

Systems and Control · Electrical Eng. & Systems 2024-06-21 Longfei Ma , Nan Cheng , Xiucheng Wang , Jiong Chen , Yinjun Gao , Dongxiao Zhang , Jun-Jie Zhang

Digital twin (DT) technology enables real-time simulation, prediction, and optimization of physical systems, but practical deployment faces challenges from high data requirements, proprietary data constraints, and limited adaptability to…

Recent digital advances have popularized predictive maintenance (PMx), offering enhanced efficiency, automation, accuracy, cost savings, and independence in maintenance processes. Yet, PMx continues to face numerous limitations such as poor…

Artificial Intelligence · Computer Science 2024-09-11 Sizhe Ma , Katherine A. Flanigan , Mario Bergés

We introduce a novel digital twin framework for predictive maintenance of long-term physical systems. Using monitoring tire health as an application, we show how the digital twin framework can be used to enhance automotive safety and…

Machine Learning · Computer Science 2024-08-13 Vispi Karkaria , Jie Chen , Christopher Luey , Chase Siuta , Damien Lim , Robert Radulescu , Wei Chen

Digital twins (DT) of industrial processes have become increasingly important. They aim to digitally represent the physical world to help evaluate, optimize, and predict physical processes and behaviors. Therefore, DT is a vital tool to…

Software Engineering · Computer Science 2023-02-28 Yunpeng Ma , Khalil Younis , Bestoun S. Ahmed , Andreas Kassler , Pavel Krakhmalev , Andreas Thore , Hans Lindback

Digital Twin (DT) has gained great interest as an innovative technology in Industry 4.0 that enables advanced modeling, simulation, and optimization of service and manufacturing systems. This article provides an extensive review of the…

General Mathematics · Mathematics 2026-01-26 Sarow Saeedi

A digital twin (DT), with the components of a physics-based model, a data-driven model, and a machine learning (ML) enabled efficient surrogate, behaves as a virtual twin of the real-world physical process. In terms of Laser Powder Bed…

Signal Processing · Electrical Eng. & Systems 2024-05-17 Ning Liu , Xuxiao Li , Manoj R. Rajanna , Edward W. Reutzel , Brady Sawyer , Prahalada Rao , Jim Lua , Nam Phan , Yue Yu

Central to the digital transformation of the process industry are Digital Twins (DTs), virtual replicas of physical manufacturing systems that combine sensor data with sophisticated data-based or physics-based models, or a combination…

Machine Learning · Computer Science 2024-07-03 Michael Mayr , Georgios C. Chasparis , Josef Küng

Digital Twins (DTs) are virtual representations of physical systems synchronized in real time through Internet of Things (IoT) sensors and computational models. In industrial applications, DTs enable predictive maintenance, fault diagnosis,…

Other Computer Science · Computer Science 2025-07-18 Ali Mohammad-Djafari

Powder bed fusion (PBF) is an emerging metal additive manufacturing (AM) technology that enables rapid fabrication of complex geometries. However, defects such as pores and balling may occur and lead to structural unconformities, thus…

Computational Engineering, Finance, and Science · Computer Science 2024-09-23 Jiarui Xie , Zhuo Yang , Chun-Chun Hu , Haw-Ching Yang , Yan Lu , Yaoyao Fiona Zhao

Digital twin (DT) technologies have emerged as a solution for real-time data-driven modeling of cyber physical systems (CPS) using the vast amount of data available by Internet of Things (IoT) networks. In this position paper, we elucidate…

Networking and Internet Architecture · Computer Science 2022-04-12 Jithin Jagannath , Keyvan Ramezanpour , Anu Jagannath

Modern manufacturing demands high flexibility and reconfigurability to adapt to dynamic production needs. Model-based Engineering (MBE) supports rapid production line design, but final reconfiguration requires simulations and validation.…

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