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In this paper, we explore a novel approach to 3D anomaly detection (AD) that goes beyond merely identifying anomalies based on structural characteristics. Our primary perspective is that most anomalies arise from unpredictable defective…

Computer Vision and Pattern Recognition · Computer Science 2025-05-16 Hanzhe Liang , Aoran Wang , Jie Zhou , Xin Jin , Can Gao , Jinbao Wang

Automated fiber placement (AFP) is an advanced manufacturing technology that increases the rate of production of composite materials. At the same time, the need for adaptable and fast inline control methods of such parts raises. Existing…

Computer Vision and Pattern Recognition · Computer Science 2019-10-14 Sebastian Zambal , Christoph Heindl , Christian Eitzinger , Josef Scharinger

Surface defects in Laser Powder Bed Fusion (LPBF) pose significant risks to the structural integrity of additively manufactured components. This paper introduces TransMatch, a novel framework that merges transfer learning and…

Computer Vision and Pattern Recognition · Computer Science 2025-09-03 Mohsen Asghari Ilani , Yaser Mike Banad

Accurately predicting the temperature field in metal additive manufacturing (AM) processes is critical to preventing overheating, adjusting process parameters, and ensuring process stability. While physics-based computational models offer…

Machine Learning · Computer Science 2024-01-05 Pouyan Sajadi , Mostafa Rahmani Dehaghani , Yifan Tang , G. Gary Wang

In this work we investigate the ability of large language models to predict additive manufacturing defect regimes given a set of process parameter inputs. For this task we utilize a process parameter defect dataset to fine-tune a collection…

Machine Learning · Computer Science 2026-01-01 Peter Pak , Amir Barati Farimani

The paper explores the industrial multimodal Anomaly Detection (AD) task, which exploits point clouds and RGB images to localize anomalies. We introduce a novel light and fast framework that learns to map features from one modality to the…

Computer Vision and Pattern Recognition · Computer Science 2024-07-09 Alex Costanzino , Pierluigi Zama Ramirez , Giuseppe Lisanti , Luigi Di Stefano

AI agents are being increasingly deployed across a wide range of real-world applications. In this paper, we propose an agentic AI framework for in-situ process monitoring for defect detection in wire-arc additive manufacturing (WAAM). The…

Artificial Intelligence · Computer Science 2026-04-14 Pallock Halder , Satyajit Mojumder

Anomaly detection plays a vital role in industrial manufacturing. Due to the scarcity of real defect images, unsupervised approaches that rely solely on normal images have been extensively studied. Recently, diffusion-based generative…

Computer Vision and Pattern Recognition · Computer Science 2025-12-30 Sungho Kang , Hyunkyu Park , Yeonho Lee , Hanbyul Lee , Mijoo Jeong , YeongHyeon Park , Injae Lee , Juneho Yi

Although recent methods have tried to introduce large multimodal models (LMMs) into industrial anomaly detection (IAD), their generalization in the IAD field is far inferior to that for general purposes. We summarize the main reasons for…

Computer Vision and Pattern Recognition · Computer Science 2025-08-13 Yuanze Li , Shihao Yuan , Haolin Wang , Qizhang Li , Ming Liu , Chen Xu , Guangming Shi , Wangmeng Zuo

Additive manufacturing (AM) techniques hold promise but face significant challenges in process planning and optimization. The large temporal and spatial variations in temperature that can occur in layer-wise AM lead to thermal excursions,…

Systems and Control · Electrical Eng. & Systems 2025-01-22 Mikhail Khrenov , William Frieden Templeton , Sneha Prabha Narra

In this study, we leverage a mixture model learning approach to identify defects in laser-based Additive Manufacturing (AM) processes. By incorporating physics based principles, we also ensure that the model is sensitive to meaningful…

Mathematical Physics · Physics 2025-11-11 Sebastian Basterrech , Shuo Shan , Debabrata Adhikari , Sankhya Mohanty

Additive manufacturing (AM) allows for manufacturing of complex three-dimensional geometries not typically realizable with standard subtractive manufacturing practices. The internal microstructure of a 3D printed component can have a…

Computational Engineering, Finance, and Science · Computer Science 2025-09-17 Lucas Gallup , Kevin N. Long , Devin J. Roach , William D. Reinholtz , Adam Cook , Craig M. Hamel

Characterizing meltpool shape and geometry is essential in metal Additive Manufacturing (MAM) to control the printing process and avoid defects. Predicting meltpool flaws based on process parameters and powder material is difficult due to…

Machine Learning · Computer Science 2022-01-28 Parand Akbari , Francis Ogoke , Ning-Yu Kao , Kazem Meidani , Chun-Yu Yeh , William Lee , Amir Barati Farimani

For data-constrained, complex and dynamic industrial environments, there is a critical need for transferable and multimodal methodologies to enhance anomaly detection and therefore, prevent costs associated with system failures. Typically,…

In industrial settings, surface defects on steel can significantly compromise its service life and elevate potential safety risks. Traditional defect detection methods predominantly rely on manual inspection, which suffers from low…

Machine Learning · Computer Science 2025-04-25 Cheng Shen , Yuewei Liu

Additive Manufacturing (AM), a.k.a. 3D Printing, is increasingly used to manufacture functional parts of safety-critical systems. AM's dependence on computerization raises the concern that the AM process can be tampered with, and a part's…

Cryptography and Security · Computer Science 2017-09-07 Samuel B. Moore , Jacob Gatlin , Sofia Belikovetsky , Mark Yampolskiy , Wayne E. King , Yuval Elovici

A growing need exists for efficient and accurate methods for detecting defects in semiconductor materials and devices. These defects can have a detrimental impact on the efficiency of the manufacturing process, because they cause critical…

Computer Vision and Pattern Recognition · Computer Science 2023-08-21 Thibault Lechien , Enrique Dehaerne , Bappaditya Dey , Victor Blanco , Sandip Halder , Stefan De Gendt , Wannes Meert

Additive manufacturing, particularly fused deposition modeling, is transforming modern production by enabling rapid prototyping and complex part fabrication. However, its layer-by-layer process remains vulnerable to faults such as nozzle…

Signal Processing · Electrical Eng. & Systems 2026-02-19 Muhammad Fasih Waheed , Shonda Bernadin , Ali Hassan

An AI-ML-powered quality engineering approach uses AI-ML to enhance software quality assessments by predicting defects. Existing ML models struggle with noisy data types, imbalances, pattern recognition, feature extraction, and…

Software Engineering · Computer Science 2025-10-14 Seshu Barma , Mohanakrishnan Hariharan , Satish Arvapalli

Data-hunger and data-imbalance are two major pitfalls in many deep learning approaches. For example, on highly optimized production lines, defective samples are hardly acquired while non-defective samples come almost for free. The defects…

Computer Vision and Pattern Recognition · Computer Science 2023-02-17 Ruyu Wang , Sabrina Hoppe , Eduardo Monari , Marco F. Huber