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We present a field-based method of toolpath generation for 3D printing continuous fibre reinforced thermoplastic composites. Our method employs the strong anisotropic material property of continuous fibres by generating toolpaths along the…

Graphics · Computer Science 2021-12-23 Xiangjia Chen , Guoxin Fang , Wei-Hsin Liao , Charlie C. L. Wang

This work explores a spatial printing method to fabricate continuous fiber-reinforced thermoplastic composites (CFRTPCs), which can achieve exceptional mechanical performance. For models giving complex 3D stress distribution under loads,…

Computational Geometry · Computer Science 2024-01-26 Guoxin Fang , Tianyu Zhang , Yuming Huang , Zhizhou Zhang , Kunal Masania , Charlie C. L. Wang

A novel approach for creating tool paths for continuous carbon fiber-reinforced thermoplastic 3D printing is introduced. The aim is to enable load-bearing connections while avoiding non-manufacturable crossings of paths by generating layer…

Optimization and Control · Mathematics 2024-04-18 Fabian Wein , Julian Mirbach , Aniket Angre , Jannis Greifenstein , Daniel Hübner

In 3D printing, stiff fibers (e.g., carbon fiber) can reinforce thermoplastic polymers with limited stiffness. However, existing commercial digital manufacturing software only provides a few simple fiber layout algorithms, which solely use…

Computational Engineering, Finance, and Science · Computer Science 2023-10-31 Xingyuan Sun , Geoffrey Roeder , Tianju Xue , Ryan P. Adams , Szymon Rusinkiewicz

Efficient optimization of topology and raster angle has shown unprecedented enhancements in the mechanical properties of 3D printed materials. Topology optimization helps reduce the waste of raw material in the fabrication of 3D printed…

Graphics · Computer Science 2022-06-08 Ahmed Moter , Mohamed Abdelhamid , Aleksander Czekanski

This paper presents a new concept to place continuous curved fibres for CFRP composites, which can be fulfilled by potential additive or hybrid manufacturing technology. Based on the loading condition, principal stress trajectories are…

Applied Physics · Physics 2018-02-15 Haoqi Zhang , Dongmin Yang , Yong Sheng

3D printing techniques such as Fused Deposition Modeling (FDM) have enabled the fabrication of complex geometry quickly and cheaply. High stiffness parts are produced by filling the 2D polygons of consecutive layers with contour-parallel…

Graphics · Computer Science 2020-04-29 Tim Kuipers , Eugeni L. Doubrovski , Jun Wu , Charlie C. L. Wang

We introduce a general, scalable computational framework for multi-axis 3D printing based on implicit neural fields (INFs) that unifies all stages of toolpath generation and global collision-free motion planning. In our pipeline, input…

Robotics · Computer Science 2025-09-09 Jiasheng Qu , Zhuo Huang , Dezhao Guo , Hailin Sun , Aoran Lyu , Chengkai Dai , Yeung Yam , Guoxin Fang

This paper presents a learning based planner for computing optimized 3D printing toolpaths on prescribed graphs, the challenges of which include the varying graph structures on different models and the large scale of nodes & edges on a…

We explore efficient optimization of toolpaths based on multiple criteria for large instances of 3D printing problems. We first show that the minimum turn cost 3D printing problem is NP-hard, even when the region is a simple polygon. We…

Graphics · Computer Science 2022-07-25 Prashant Gupta , Yiran Guo , Narasimha Boddeti , Bala Krishnamoorthy

High-aspect-ratio polymer materials are widely utilized in applications ranging from everyday materials such as clothing to specialized equipment in industrial and medical fields. Traditional fabrication methods, such as extrusion and…

Medical Physics · Physics 2025-02-04 Ali Anil Demircali , Jinshi Zhao , Ayhan Aktas , Mohamed EMK Abdelaziz , Burak Temelkuran

The fabrication flexibility of 3D printing has sparked a lot of interest in designing structures with spatially graded material properties. In this paper, we propose a new type of density graded structure that is particularly designed for…

Computational Geometry · Computer Science 2019-06-10 Tim Kuipers , Jun Wu , Charlie C. L. Wang

Layered manufacturing inherently suffers from staircase defects along surfaces that are gently slopped with respect to the build direction. Reducing the slice thickness improves the situation but never resolves it completely as flat layers…

Graphics · Computer Science 2017-04-11 Hai-Chuan Song , Nicolas Ray , Dmitry Sokolov , Sylvain Lefebvre

We introduce Curvy-an interactive design tool to generate varying density support structures for 3D printing. Support structures are essential for printing models with extreme overhangs. Yet, they often cause defects on contact areas,…

Graphics · Computer Science 2021-02-22 Erva Ulu , Nurcan Gecer Ulu , Jiahao Li , Walter Hsiao

When manufacturing parts using material extrusion additive manufacturing and anisotropic polymers, the mechanical properties of a manufactured component are strongly dependent on the print trajectory orientation. We conduct non-planar…

Optimization and Control · Mathematics 2023-06-13 Xavier Guidetti , Efe C. Balta , Yannick Nagel , Hang Yin , Alisa Rupenyan , John Lygeros

The most important aim in tool path generation methods is to increase the machining efficiency by minimizing the total length of tool paths while the error is kept under a prescribed tolerance. This can be achieved by determining the moving…

Computational Geometry · Computer Science 2014-02-06 Márta Szilvási-Nagy , Gyula Mátyási , Szilvia Béla

This paper presents a new method to generate iso-scallop tool paths for triangular mesh surfaces. With the popularity of 3D scanning techniques, scanning-derived mesh surfaces have seen a significant increase in their application to…

Graphics · Computer Science 2020-04-21 Qiang Zou

Robot-assisted 3D printing has drawn a lot of attention by its capability to fabricate curved layers that are optimized according to different objectives. However, the support generation algorithm based on a fixed printing direction for…

Robotics · Computer Science 2023-02-14 Tianyu Zhang , Yuming Huang , Piotr Kukulski , Neelotpal Dutta , Guoxin Fang , Charlie C. L. Wang

We develop a framework that creates a new polygonal mesh representation of the sparse infill domain of a layer-by-layer 3D printing job. We guarantee the existence of a single, continuous tool path covering each connected piece of the…

Computational Geometry · Computer Science 2021-04-28 Prashant Gupta , Bala Krishnamoorthy , Gregory Dreifus

Existing curved-layer-based process planning methods for multi-axis manufacturing address collisions only indirectly and generate toolpaths in a post-processing step, leaving toolpath geometry uncontrolled during optimization. We present an…

Robotics · Computer Science 2026-04-22 Neelotpal Dutta , Tianyu Zhang , Tao Liu , Yongxue Chen , Charlie C. L. Wang
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