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The density-based bi-objective topology optimization (TO) has been widely adopted in liquid cooling plate design, where the design domain is treated as porous media with porosity as the design variable. However, conventional TO method…

Applied Physics · Physics 2026-04-07 Zixu Han , Kairan Yang , Peng Zhang

This paper presents a topology optimization method for designing two-fluid heat exchangers under turbulent conditions using a Darcy flow-based low-fidelity (LF) model. The LF model is calibrated against a high-fidelity (HF) model based on…

Fluid Dynamics · Physics 2026-05-08 Hiroki Kawabe , Kaito Ohtani , Kentaro Yaji , Ryota Fukunishi , Akira Ogawara

A method for density-based topology optimization of heat exchangers with two fluids is proposed. The goal of the optimization process is to maximize the heat transfer from one fluid to the other, under maximum pressure drop constraints for…

Flow patterns and heat transfer inside mini twisted oval tubes (TOTs) heated by constant-temperature walls are numerically investigated. Different configurations of tubes are simulated using water as the working fluid with…

Fluid Dynamics · Physics 2018-11-07 Amin Ebrahimi , Ehsan Roohi

A framework for topology optimization of cooling channels is proposed, which paves the way towards automated design of additively-manufactured cooling channels, required in applications such as the efficient heat management of die casting…

Fluid Dynamics · Physics 2023-08-22 Farshad Navah , Marc-Etienne Lamarche-Gagnon , Florin Ilinca

Topology optimization is used to systematically design contact-aided thermo-mechanical regulators, i.e. components whose effective thermal conductivity is tunable by mechanical deformation and contact. The thermo-mechanical interactions are…

Computational Engineering, Finance, and Science · Computer Science 2024-06-04 Anna Dalklint , Joe Alexandersen , Andreas Henrik Frederiksen , Konstantinos Poulios , Ole Sigmund

Fluid-flow devices with low dissipation, but high contact area, are of importance in many applications. A well-known strategy to design such devices is multi-scale topology optimization (MTO), where optimal microstructures are designed…

Numerical Analysis · Mathematics 2022-09-20 Rahul Kumar Padhy , Aaditya Chandrasekhar , Krishnan Suresh

We propose a fluid-based topology optimization methodology for convective heat-transfer problems that can manage an extensive number of design variables, enabling the fine geometric features required for the next generation of…

As modern electronic devices are increasingly miniaturized and integrated, their performance relies more heavily on effective thermal management. Two-phase cooling methods enhanced by porous surfaces, which capitalize on thin-film…

Machine Learning · Computer Science 2023-10-31 Jonathan Tammer Eweis-LaBolle , Chuanning Zhao , Yoonjin Won , Ramin Bostanabad

Efficient thermal management in high-power electronic devices requires cooling channel designs that provide high heat removal while satisfying strict spatial and manufacturing constraints. This study presents a two-stage hierarchical…

Optimization and Control · Mathematics 2026-03-31 Shunsuke Hirotani , Kunitaka Shintani , Yoshikatsu Furusawa , Kentaro Yaji

The present study proposes a new efficient and robust algorithm for multi-objectives topology optimization of heat transfer surfaces to achieve heat transfer enhancement with a less pressure drop penalty based on a continuous adjoint…

Fluid Dynamics · Physics 2023-09-14 Di Chen , Prashant Kumar , Yukinori Kametani , Yosuke Hasegawa

Data-driven prediction of fluid flow and temperature distribution in marine and aerospace engineering has received extensive research and demonstrated its potential in real-time prediction recently. However, usually large amounts of…

Fluid Dynamics · Physics 2023-08-02 Yanfang Lyu , Xiaoyu Zhao , Zhiqiang Gong , Xiao Kang , Wen Yao

With the increasing power density of electronics components, the heat dissipation capacity of heat sinks gradually becomes a bottleneck. Many structural optimization methods, including topology optimization, have been widely used for heat…

Fluid Dynamics · Physics 2021-10-07 Tao Zeng , Hu Wang , Mengzhu Yang , Joe Alexandersen

Topology optimization (TO) in two dimensions often presents a trade-off between structural performance and manufacturability, with unpenalized (variable-thickness) methods yielding superior but complex designs, and penalized (SIMP) methods…

Computational Engineering, Finance, and Science · Computer Science 2025-07-28 Gabriel Stankiewicz , Chaitanya Dev , Paul Steinmann

A support structure is required to successfully create structural parts in the powder bed fusion process for additive manufacturing. In this study, we present the topology optimization of a support structure that improves the heat…

Computational Engineering, Finance, and Science · Computer Science 2022-01-19 Takao Miki , Shinji Nishiwaki

The objective of this study is to establish a gradient-free topology optimization framework that facilitates more global solution searches to avoid entrapping in undesirable local optima, especially in problems with strong non-linearity.…

Optimization and Control · Mathematics 2025-03-07 Hiroki Kawabe , Kentaro Yaji , Yuichiro Aoki

The demand for high-performance heat sinks has significantly increased with advancements in computing power and the miniaturization of electronic devices. Among the promising solutions, nanofluids have attracted considerable attention due…

Optimization and Control · Mathematics 2025-01-29 Chih-Hsiang Chen , Kentaro Yaji

Robust topology optimization (RTO), as a class of topology optimization problems, identifies a design with the best average performance while reducing the response sensitivity to input uncertainties, e.g. load uncertainty. Solving RTO is…

Machine Learning · Computer Science 2024-08-22 Rini Jasmine Gladstone , Mohammad Amin Nabian , Vahid Keshavarzzadeh , Hadi Meidani

We propose a multi-fidelity Bayesian optimization (MF-BO) framework that integrates computational fluid dynamics (CFD) evaluations with Gaussian-process surrogates to efficiently navigate the accuracy-cost trade-off induced by mesh…

High-fidelity flow boiling simulations are conducted in a vertical minichannel with offset strip fins (OSF) using R113 as a working fluid. Finite-element code PHASTA coupled with level set method for interface capturing is employed to model…

Fluid Dynamics · Physics 2022-11-21 Anna Iskhakova , Yoshiyuki Kondo , Koichi Tanimoto , Nam T. Dinh , Igor A. Bolotnov
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