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Digital Twin -- a virtual replica of a physical system enabling real-time monitoring, model updating, prediction, and decision-making -- combined with recent advances in machine learning, offers new opportunities for proactive control…

Machine Learning · Computer Science 2025-04-14 Yi-Ping Chen , Vispi Karkaria , Ying-Kuan Tsai , Faith Rolark , Daniel Quispe , Robert X. Gao , Jian Cao , Wei Chen

The manufacturing sector has a substantial influence on worldwide energy consumption. Therefore, improving manufacturing system energy efficiency is becoming increasingly important as the world strives to move toward a more resilient and…

Systems and Control · Electrical Eng. & Systems 2023-09-20 Hongliang Li , Herschel C. Pangborn , Ilya Kovalenko

Over the years, Digital Twin (DT) has become popular in Advanced Manufacturing (AM) due to its ability to improve production efficiency and quality. By creating virtual replicas of physical assets, DTs help in real-time monitoring, develop…

Computational Engineering, Finance, and Science · Computer Science 2024-11-05 Chas Hamel , Md Manjurul Ahsan , Shivakumar Raman

Central to the digital transformation of the process industry are Digital Twins (DTs), virtual replicas of physical manufacturing systems that combine sensor data with sophisticated data-based or physics-based models, or a combination…

Machine Learning · Computer Science 2024-07-03 Michael Mayr , Georgios C. Chasparis , Josef Küng

We explore a Digital Twin-Based Approach for Smart Manufacturing to improve Sustainability, Efficiency, and Cost-Effectiveness for a steel production plant. Our system is based on a micro-service edge-compute platform that ingests real-time…

Machine Learning · Computer Science 2025-11-25 Bestoun S. Ahmed , Tommaso Azzalin , Andreas Kassler , Andreas Thore , Hans Lindback

Digital twin technology has a huge potential for widespread applications in different industrial sectors such as infrastructure, aerospace, and automotive. However, practical adoptions of this technology have been slower, mainly due to a…

Machine Learning · Statistics 2020-06-16 Souvik Chakraborty , Sondipon Adhikari

Automated, data-driven quality management systems, which facilitate the transformation of data into useable information, are desired to enhance decision-making processes. Integration of accurate, reliable, and straightforward approaches…

Other Computer Science · Computer Science 2019-03-27 Wenying Ji

Automating the checkout process is important in smart retail, where users effortlessly pass products by hand through a camera, triggering automatic product detection, tracking, and counting. In this emerging area, due to the lack of…

Computer Vision and Pattern Recognition · Computer Science 2023-08-21 Yue Yao , Xinyu Tian , Zheng Tang , Sujit Biswas , Huan Lei , Tom Gedeon , Liang Zheng

The biopharmaceutical industry is increasingly developing digital twins to digitalize and automate the manufacturing process in response to the growing market demands. However, this shift presents significant challenges for human operators,…

Human-Computer Interaction · Computer Science 2025-04-02 Mohammed Aatif Shahab , Francesco Destro , Richard D. Braatz

Laser-directed-energy deposition (DED) offers advantages in additive manufacturing (AM) for creating intricate geometries and material grading. Yet, challenges like material inconsistency and part variability remain, mainly due to its…

Machine Learning · Computer Science 2024-02-28 Vispi Karkaria , Anthony Goeckner , Rujing Zha , Jie Chen , Jianjing Zhang , Qi Zhu , Jian Cao , Robert X. Gao , Wei Chen

A digital twin (DT), with the components of a physics-based model, a data-driven model, and a machine learning (ML) enabled efficient surrogate, behaves as a virtual twin of the real-world physical process. In terms of Laser Powder Bed…

Signal Processing · Electrical Eng. & Systems 2024-05-17 Ning Liu , Xuxiao Li , Manoj R. Rajanna , Edward W. Reutzel , Brady Sawyer , Prahalada Rao , Jim Lua , Nam Phan , Yue Yu

In the way towards Industry 4.0, the complexity of the industrial systems increases due to the presence of multiple agents, Cyber-Physical Systems, distributed sensing, and big data introducing unknown dynamics that affect the production…

Signal Processing · Electrical Eng. & Systems 2020-07-09 Jairo Viola , YangQuan Chen

Achieving a holistic and long-term understanding through accurate network modeling is essential for orchestrating future networks with increasing service diversity and infrastructure complexities. However, due to unselective data collection…

Networking and Internet Architecture · Computer Science 2024-05-13 Pengyi Jia , Xianbin Wang , Xuemin Shen

Digital twins have recently gained significant interest in simulation, optimization, and predictive maintenance of Industrial Control Systems (ICS). Recent studies discuss the possibility of using digital twins for intrusion detection in…

Cryptography and Security · Computer Science 2022-07-21 Seba Anna Varghese , Alireza Dehlaghi Ghadim , Ali Balador , Zahra Alimadadi , Panos Papadimitratos

The concept of creating a virtual copy of a complete Cyber-Physical System opens up numerous possibilities, including real-time assessments of the physical environment and continuous learning from the system to provide reliable and precise…

Artificial Intelligence · Computer Science 2023-11-22 Carine Menezes Rebello , Johannes Jäschkea , Idelfonso B. R. Nogueira

Digital twins enable real-time simulation and prediction in engineering systems. This paper presents a novel framework for predictive digital twins of a headlamp heatsink, integrating physics-based reduced-order models (ROMs) from…

Machine Learning · Computer Science 2025-05-13 Tamilselvan Subramani , Sebastian Bartscher

A framework for creating and updating digital twins for dynamical systems from a library of physics-based functions is proposed. The sparse Bayesian machine learning is used to update and derive an interpretable expression for the digital…

Machine Learning · Statistics 2022-12-20 Tapas Tripura , Aarya Sheetal Desai , Sondipon Adhikari , Souvik Chakraborty

One possible way of making thermal processing controllable is to gather real-time information on the product's current state. Often, sensory equipment cannot capture all relevant information easily or at all. Digital Twins close this gap…

Computational Engineering, Finance, and Science · Computer Science 2022-09-08 Maximilian Kannapinn , Minh Khang Pham , Michael Schäfer

This article presents the guided Bayesian optimization algorithm as an efficient data-driven method for iteratively tuning closed-loop controller parameters using an event-triggered digital twin of the system based on available closed-loop…

Systems and Control · Electrical Eng. & Systems 2025-11-05 Mahdi Nobar , Jürg Keller , Alisa Rupenyan , Mohammad Khosravi , John Lygeros

The dramatic increase of observational data across industries provides unparalleled opportunities for data-driven decision making and management, including the manufacturing industry. In the context of production, data-driven approaches can…

Optimization and Control · Mathematics 2018-01-09 Najibesadat Sadati , Ratna Babu Chinnam , Milad Zafar Nezhad