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A good understanding of the heat transfer in fused filament fabrication is crucial for an accurate stress prediction and subsequently for repetitive, high quality printing. This work focuses on two challenges that have been presented when…

Numerical Analysis · Mathematics 2023-05-09 Nathalie Ramos , Christoph Mittermeier , Josef Kiendl

Heat transfer simulations of the fused filament fabrication process are an important tool to predict bonding, residual stresses and strength of 3D printed parts. But in order to capture the significant thermal gradients that occur in the…

Computational Engineering, Finance, and Science · Computer Science 2023-05-08 Nathalie Ramos , Christoph Mittermeier , Josef Kiendl

Our paper presents a non-destructive thermal transient measurement method that is able to reveal differences even in the micron size range of MEMS structures. Devices of the same design can have differences in their sacrificial layers as…

Other Computer Science · Computer Science 2007-11-29 P. Szabo , B. Nemeth , M. Rencz , B. Courtois

In this paper we study the thermal effective behaviour for 3D multiphase composite material consisting of three isotropic phases which are the matrix, the inclusions and the coating media. For this purpose we use an accelerated FFT-based…

Computational Engineering, Finance, and Science · Computer Science 2015-04-29 Sophie Lemaitre , Vladimir Salnikov , Daniel Choi , Philippe Karamian

Additive manufacturing parameters of high-performance polymers greatly affect the thermal history and consequently quality of the end-part. For fused deposition modeling (FDM), this may include printing speed, filament size, nozzle, and…

Applied Physics · Physics 2022-05-23 Austin Lee , Mathew Wynn , Liam Quigley , Marco Salviato , Navid Zobeiry

Additive manufacturing, particularly fused deposition modeling, is transforming modern production by enabling rapid prototyping and complex part fabrication. However, its layer-by-layer process remains vulnerable to faults such as nozzle…

Signal Processing · Electrical Eng. & Systems 2026-02-19 Muhammad Fasih Waheed , Shonda Bernadin , Ali Hassan

Thermoelectric energy conversion is an attractive technology for generating electricity from waste heat and using electricity for solid-state cooling. However, conventional manufacturing processes for thermoelectric devices are costly and…

Assessing the quality of 3D printed models before they are printed remains a challeng- ing problem, particularly when considering point cloud-based models. This paper introduces an approach to quality assessment, which uses techniques from…

Graphics · Computer Science 2018-07-10 Paul Rosen , Mustafa Hajij , Junyi Tu , Tanvirul Arafin , Les Piegl

Conventional 3D printings are generally time-consuming and printable metal inks are rather limited. From an alternative way, we proposed a liquid phase 3D printing for quickly making metal objects. Through introducing metal alloys whose…

General Physics · Physics 2014-05-02 Lei Wang , Jing Liu

We explore the potential of 3D metal printing to realize complex conductive terahertz devices. Factors impacting performance such as printing resolution, surface roughness, oxidation, and material loss are investigated via analytical,…

Additive Manufacturing presents a great application area for Machine Learning because of the vast volume of data generated and the potential to mine this data to control outcomes. In this paper we present preliminary work on classifying…

Machine Learning · Computer Science 2020-10-05 Vivek Mahato , Muhannad Ahmed Obeidi , Dermot Brabazon , Padraig Cunningham

Addressing the uncertainty and variability in the quality of 3D printed metals can further the wide spread use of this technology. Process mapping for new alloys is crucial for determining optimal process parameters that consistently…

Materials Science · Physics 2024-01-02 David Guirguis , Conrad Tucker , Jack Beuth

Metal Sintering is a necessary step for Metal Injection Molded parts and binder jet such as HP's metal 3D printer. The metal sintering process introduces large deformation varying from 25 to 50% depending on the green part porosity. In this…

Machine Learning · Computer Science 2024-07-25 Rachel , Chen , Juheon Lee , Chuang Gan , Zijiang Yang , Mohammad Amin Nabian , Jun Zeng

In this paper we focus on analyzing the thermal modality of tactile sensing for material recognition using a large materials database. Many factors affect thermal recognition performance, including sensor noise, the initial temperatures of…

Robotics · Computer Science 2022-11-02 Haoping Bai , Haofeng Chen , Elizabeth Healy , Charles C. Kemp , Tapomayukh Bhattacharjee

The tuning of fused filament fabrication parameters is notoriously challenging. We propose an autonomous data-driven method to select parameters based on in situ measurements. We use a laser sensor to evaluate the surface roughness of a…

Systems and Control · Electrical Eng. & Systems 2022-10-28 Xavier Guidetti , Marino Kühne , Yannick Nagel , Efe C. Balta , Alisa Rupenyan , John Lygeros

The 3D printing process flow requires several inputs for the best printing quality. These settings may vary from sample to sample, printer to printer, and depend upon users' previous experience. The involved operational parameters for 3D…

Image and Video Processing · Electrical Eng. & Systems 2022-06-02 Sunita Khod , Akshay Dvivedi , Mayank Goswami

The absorptivity of a material is a major uncertainty in numerical simulations of laser welding and additive manufacturing, and its value is often calibrated through trial-and-error exercises. This adversely affects the capability of…

Integrating multiple sensing capabilities into a single multimodal sensor greatly enhances its applications for in-situ sensing and structural health monitoring. However, the fabrication of multimodal sensors is complicated and limited by…

Applied Physics · Physics 2024-03-05 Md. Omarsany Bappy , Qiang Jiang , Stephanie Atampugre , Yanliang Zhang

An additive manufacturing (AM) process, like laser powder bed fusion, allows for the fabrication of objects by spreading and melting powder in layers until a freeform part shape is created. In order to improve the properties of the material…

Machine Learning · Computer Science 2023-03-29 Ankita Agarwal , Tanvi Banerjee , Joy Gockel , Saniya LeBlanc , Joe Walker , John Middendorf

Spot welding is a crucial process step in various industries. However, classification of spot welding quality is still a tedious process due to the complexity and sensitivity of the test material, which drain conventional approaches to its…

Computer Vision and Pattern Recognition · Computer Science 2020-10-27 Linh Kästner , Samim Ahmadi , Florian Jonietz , Mathias Ziegler , Peter Jung , Giuseppe Caire , Jens Lambrecht
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