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Although 3D printing has the potential to transform manufacturing processes, the strength of printed parts often does not rival that of traditionally-manufactured parts. The fused-filament fabrication method involves melting a…

Soft Condensed Matter · Physics 2017-03-29 Claire McIlroy , Peter Olmsted

High-aspect-ratio polymer materials are widely utilized in applications ranging from everyday materials such as clothing to specialized equipment in industrial and medical fields. Traditional fabrication methods, such as extrusion and…

Medical Physics · Physics 2025-02-04 Ali Anil Demircali , Jinshi Zhao , Ayhan Aktas , Mohamed EMK Abdelaziz , Burak Temelkuran

Open source hardware has the potential to revolutionise the way we build scientific instruments; with the advent of readily-available 3D printers, mechanical designs can now be shared, improved and replicated faster and more easily than…

Instrumentation and Detectors · Physics 2016-07-25 James P. Sharkey , Darryl C. W. Foo , Alexandre Kabla , Jeremy J. Baumberg , Richard W. Bowman

Direct Ink Writing (DIW) has gained attention for its potential to reduce printing time and material waste. However, maintaining precise geometry and consistent print quality remains challenging under dynamically varying operating…

Systems and Control · Electrical Eng. & Systems 2026-03-23 Mandana Mohammadi Looey , Amrita Basak , Satadru Dey

Accurate prediction of the force required to puncture a soft material is critical in many fields like medical technology, food processing, and manufacturing. However, such a prediction strongly depends on our understanding of the complex…

Soft Condensed Matter · Physics 2023-08-16 Stefano Fregonese , Zhiyuan Tong , Sibo Wang , Mattia Bacca

Additive manufacturing (AM) enables the development of high-performance architected cellular materials, emphasizing the growing importance of establishing programmable and predictable energy absorption capabilities. This study evaluates the…

Applied Physics · Physics 2024-02-27 Mattia Utzeri , Marco Sasso , Vikram S. Deshpande , S. Kumar

Additive manufacturing is a process that has facilitated the cost effective production of complicated designs. Objects fabricated via additive manufacturing technologies often suffer from dimensional accuracy issues and other part specific…

Graphics · Computer Science 2023-10-31 Margarita Ntousia , Ioannis Fudos , Spyridon Moschopoulos , Vasiliki Stamati

Additive manufacturing (AM) allows for manufacturing of complex three-dimensional geometries not typically realizable with standard subtractive manufacturing practices. The internal microstructure of a 3D printed component can have a…

Computational Engineering, Finance, and Science · Computer Science 2025-09-17 Lucas Gallup , Kevin N. Long , Devin J. Roach , William D. Reinholtz , Adam Cook , Craig M. Hamel

During the last decade, additive manufacturing has become increasingly popular for rapid prototyping, but has remained relatively marginal beyond the scope of prototyping when it comes to applications with tight tolerance specifications,…

Logic in Computer Science · Computer Science 2017-05-16 Kévin Garanger , Eric Feron , Pierre-Loïc Garoche , Julian J. Rimoli , John D. Berrigan , Martha Grover , Kerianne Hobbs

There is increasing demand for automated systems that can fabricate 3D structures. Robotic spatial extrusion has become an attractive alternative to traditional layer-based 3D printing due to a manipulator's flexibility to print large,…

Robotics · Computer Science 2020-02-07 Caelan Reed Garrett , Yijiang Huang , Tomás Lozano-Pérez , Caitlin Tobin Mueller

In the context of additive manufacturing we present a novel technique for direct slicing of a dilated or eroded volume, where the input volume boundary is a triangle mesh. Rather than computing a 3D model of the boundary of the dilated or…

Graphics · Computer Science 2019-11-15 Sylvain Lefebvre

With the rapid development of Additive Manufacturing (AM) comes an urgent need for advanced monitoring and control of the process. Many aspects of the AM process play a significant role in the efficiency, accuracy and repeatability of the…

Optimization and Control · Mathematics 2023-10-06 Eleni Zavrakli , Andrew Parnell , Subhrakanti Dey

Additive manufacturing brings a variety of new possibilities to the construction industry, extending the capabilities of existing fabrication methods whilst also creating new possibilities. Currently three-dimensional printing is used to…

Robotics · Computer Science 2014-06-16 Sasa Jokic , Petr Novikov , Stuart Maggs , Dori Sadan , Shihui Jin , Cristina Nan

The ability to accurately quantify the performance an additively manufactured (AM) product is important for a widespread industry adoption of AM as the design is required to: (1) satisfy geometrical constraints, (2) satisfy structural…

Computational Engineering, Finance, and Science · Computer Science 2018-11-05 Erva Ulu

The tuning of fused filament fabrication parameters is notoriously challenging. We propose an autonomous data-driven method to select parameters based on in situ measurements. We use a laser sensor to evaluate the surface roughness of a…

Systems and Control · Electrical Eng. & Systems 2022-10-28 Xavier Guidetti , Marino Kühne , Yannick Nagel , Efe C. Balta , Alisa Rupenyan , John Lygeros

A novel autonomous chunk-based aerial additive manufacturing framework is presented, supported with experimental demonstration advancing aerial 3D printing. An optimization-based decomposition algorithm transforms structures into…

In this paper, we study the well-posedness and exact controllability of a physical model for a food extrusion process in the isothermal case. The model expresses the mass balance in the extruder chamber and consists of a hyperbolic Partial…

Analysis of PDEs · Mathematics 2016-06-29 Mamadou Diagne , Peipei Shang , Zhiqiang Wang

A delay-compensated Bang-Bang control design methodology for the control of the nozzle output flow rate of screw-extruder-based 3D printing processes is developed. The presented application has a great potential to move beyond the most…

Optimization and Control · Mathematics 2015-05-26 Mamadou Diagne , Nikolaos Bekiaris-Liberis , Miroslav Krstic

In this paper a phase-field approach for structural topology optimization for a 3D-printing process which includes stress constraint and potentially multiple materials or multiscales is analyzed. First order necessary optimality conditions…

Optimization and Control · Mathematics 2019-07-16 Ferdinando Auricchio , Elena Bonetti , Massimo Carraturo , Dietmar Hömberg , Alessandro Reali , Elisabetta Rocca

Additive manufacturing, also known as 3D printing, is an advanced manufacturing technique that allows the fabrication of arbitrary macroscopic and microscopic objects. All 3D printing systems require large optical elements or nozzles in…