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Related papers: Towards a Digital Twin Framework in Additive Manuf…

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Digital Twin (DT) has gained great interest as an innovative technology in Industry 4.0 that enables advanced modeling, simulation, and optimization of service and manufacturing systems. This article provides an extensive review of the…

General Mathematics · Mathematics 2026-01-26 Sarow Saeedi

Accurate simulation of the printing process is essential for improving print quality, reducing waste, and optimizing the printing parameters of extrusion-based additive manufacturing. Traditional additive manufacturing simulations are very…

Graphics · Computer Science 2025-07-23 Dhruv Gamdha , Kumar Saurabh , Baskar Ganapathysubramanian , Adarsh Krishnamurthy

In the process industry, long-term and efficient optimization of production lines requires real-time monitoring and analysis of operational states to fine-tune production line parameters. However, complexity in operational logic and…

Machine Learning · Computer Science 2024-08-27 Yanlei Yin , Lihua Wang , Dinh Thai Hoang , Wenbo Wang , Dusit Niyato

Urban populations continue to grow, highlighting the critical need to safeguard civilians against potential disruptions, such as dangerous gas contaminant dispersion. The digital twin (DT) framework offers promise in analyzing and…

Computational Engineering, Finance, and Science · Computer Science 2025-04-03 Jacopo Bonari , Lisa Kühn , Max von Danwitz , Alexander Popp

Additive manufacturing (AM) techniques hold promise but face significant challenges in process planning and optimization. The large temporal and spatial variations in temperature that can occur in layer-wise AM lead to thermal excursions,…

Systems and Control · Electrical Eng. & Systems 2025-01-22 Mikhail Khrenov , William Frieden Templeton , Sneha Prabha Narra

Hot-wire directed energy deposition using a laser beam (DED-LB/w) is a method of metal additive manufacturing (AM) that has benefits of high material utilization and deposition rate, but parts manufactured by DED-LB/w suffer from a…

Systems and Control · Electrical Eng. & Systems 2023-10-20 M. Rahmani Dehaghani , Atieh Sahraeidolatkhaneh , Morgan Nilsen , Fredrik Sikström , Pouyan Sajadi , Yifan Tang , G. Gary Wang

Modern manufacturing demands high flexibility and reconfigurability to adapt to dynamic production needs. Model-based Engineering (MBE) supports rapid production line design, but final reconfiguration requires simulations and validation.…

Directed energy deposition (DED) is a promising metal additive manufacturing technology capable of 3D printing metal parts with complex geometries at lower cost compared to traditional manufacturing. The technology is most effective when…

Numerical Analysis · Mathematics 2023-12-01 Aaron L. Brown , Eric B. Chin , Youngsoo Choi , Saad A. Khairallah , Joseph T. McKeown

Effective real-time monitoring is a foundation of digital twin technology, crucial for detecting material degradation and maintaining the structural integrity of nuclear systems to ensure both safety and operational efficiency. Traditional…

Machine Learning · Computer Science 2024-12-02 Raisa Bentay Hossain , Farid Ahmed , Kazuma Kobayashi , Seid Koric , Diab Abueidda , Syed Bahauddin Alam

In this study, we leverage the massive amount of multi-modal on-machine metrology data generated from Laser Powder Directed Energy Deposition (LP-DED) to construct a comprehensive surrogate model of the 3D printing process. By employing…

Systems and Control · Electrical Eng. & Systems 2025-04-04 Michael Juhasz , Eric Chin , Youngsoo Choi , Joseph T. McKeown , Saad Khairallah

We present a novel computational paradigm for process design in manufacturing processes that incorporates simulation responses to optimize manufacturing process parameters in high-dimensional temporal and spatial design spaces. We developed…

Computational Engineering, Finance, and Science · Computer Science 2021-07-26 Mojtaba Mozaffar , Jian Cao

Central to the digital transformation of the process industry are Digital Twins (DTs), virtual replicas of physical manufacturing systems that combine sensor data with sophisticated data-based or physics-based models, or a combination…

Machine Learning · Computer Science 2024-07-03 Michael Mayr , Georgios C. Chasparis , Josef Küng

Topology optimization (TO) is a popular and powerful computational approach for designing novel structures, materials, and devices. Two computational challenges have limited the applicability of TO to a variety of industrial applications.…

Computational Engineering, Finance, and Science · Computer Science 2020-12-01 Sirui Bi , Jiaxin Zhang , Guannan Zhang

The digital twin concept represents an appealing opportunity to advance condition-based and predictive maintenance paradigms for civil engineering systems, thus allowing reduced lifecycle costs, increased system safety, and increased system…

Numerical Analysis · Mathematics 2023-11-10 Matteo Torzoni , Marco Tezzele , Stefano Mariani , Andrea Manzoni , Karen E. Willcox

Commonly adopted in the manufacturing and aerospace sectors, digital twin (DT) platforms are increasingly seen as a promising paradigm to control and monitor software-based, "open", communication systems, which play the role of the physical…

Signal Processing · Electrical Eng. & Systems 2023-01-30 Clement Ruah , Osvaldo Simeone , Bashir Al-Hashimi

Industrial process optimization and control is crucial to increase economic and ecologic efficiency. However, data sovereignty, differing goals, or the required expert knowledge for implementation impede holistic implementation. Further,…

Machine Learning · Computer Science 2024-08-28 Johannes Emmert , Ronald Mendez , Houman Mirzaalian Dastjerdi , Christopher Syben , Andreas Maier

This article presents the guided Bayesian optimization algorithm as an efficient data-driven method for iteratively tuning closed-loop controller parameters using an event-triggered digital twin of the system based on available closed-loop…

Systems and Control · Electrical Eng. & Systems 2025-11-05 Mahdi Nobar , Jürg Keller , Alisa Rupenyan , Mohammad Khosravi , John Lygeros

Control Co-Design (CCD) integrates physical and control system design to improve the performance of dynamic and autonomous systems. Despite advances in uncertainty-aware CCD methods, real-world uncertainties remain highly unpredictable.…

Machine Learning · Computer Science 2025-10-14 Ying-Kuan Tsai , Vispi Karkaria , Yi-Ping Chen , Wei Chen

Defects during production may lead to material waste, which is a significant challenge for many companies as it reduces revenue and negatively impacts sustainability and the environment. An essential reason for material waste is a low…

Machine Learning · Computer Science 2022-01-26 Yunpeng Ma , Andreas Kassler , Bestoun S. Ahmed , Pavel Krakhmalev , Andreas Thore , Arash Toyser , Hans Lindback

By constructing digital twins (DT) of an integrated energy system (IES), one can benefit from DT's predictive capabilities to improve coordinations among various energy converters, hence enhancing energy efficiency, cost savings and carbon…

Information Theory · Computer Science 2021-09-30 Minglei You , Qian Wang , Hongjian Sun , Ivan Castro , Jing Jiang