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Foams are versatile by nature and ubiquitous in a wide range of applications, including padding, insulation, and acoustic dampening. Previous work established that foams 3D printed via Viscous Thread Printing (VTP) can in principle combine…

We introduce a general, scalable computational framework for multi-axis 3D printing based on implicit neural fields (INFs) that unifies all stages of toolpath generation and global collision-free motion planning. In our pipeline, input…

Robotics · Computer Science 2025-09-09 Jiasheng Qu , Zhuo Huang , Dezhao Guo , Hailin Sun , Aoran Lyu , Chengkai Dai , Yeung Yam , Guoxin Fang

This project is focused on investigating the structural performance of parts and structures produced using the latest additive manufacturing techniques. For additive manufacturing of test coupons, fused deposition modeling of…

Applied Physics · Physics 2025-03-25 Hunter Watts , Ryan Premo , Wayne Huberty , Chris Bounds , Han-Gyu Kim

Computational stress analysis is an important step in the design of material systems. Finite element method (FEM) is a standard approach of performing stress analysis of complex material systems. A way to accelerate stress analysis is to…

Materials Science · Physics 2023-01-02 Anindya Bhaduri , Ashwini Gupta , Lori Graham-Brady

The fabrication flexibility of 3D printing has sparked a lot of interest in designing structures with spatially graded material properties. In this paper, we propose a new type of density graded structure that is particularly designed for…

Computational Geometry · Computer Science 2019-06-10 Tim Kuipers , Jun Wu , Charlie C. L. Wang

Multi-axis additive manufacturing enables high flexibility of material deposition along dynamically varied directions. The Cartesian motion platforms of these machines include three parallel axes and two rotational axes. Singularity on…

Robotics · Computer Science 2021-05-20 Tianyu Zhang , Xiangjia Chen , Guoxin Fang , Yingjun Tian , Charlie C. L. Wang

This paper presents a novel gradient-informed slicing method for functionally graded additive manufacturing (FGM) that overcomes the limitations of conventional toolpath planning approaches, which struggle to produce truly continuous…

Computational Geometry · Computer Science 2025-08-22 Charles Wade , Devon Beck , Robert MacCurdy

There is increasing demand for automated systems that can fabricate 3D structures. Robotic spatial extrusion has become an attractive alternative to traditional layer-based 3D printing due to a manipulator's flexibility to print large,…

Robotics · Computer Science 2020-02-07 Caelan Reed Garrett , Yijiang Huang , Tomás Lozano-Pérez , Caitlin Tobin Mueller

Laser powder bed fusion (LPBF) is a widely used metal additive manufacturing technology. However, the accumulation of internal residual stress during printing can cause significant distortion and potential failure. Although various scan…

Computational Engineering, Finance, and Science · Computer Science 2024-04-12 Mian Qin , Junhao Ding , Shuo Qu , Xu Song , Charlie C. L. Wang , Wei-Hsin Liao

In material extrusion additive manufacturing, the extrusion process is commonly controlled in a feed-forward fashion. The amount of material to be extruded at each printing location is pre-computed by a planning software. This approach is…

Systems and Control · Electrical Eng. & Systems 2024-03-26 Xavier Guidetti , Nathan Mingard , Raul Cruz-Oliver , Yannick Nagel , Marvin Rueppel , Alisa Rupenyan , Efe C. Balta , John Lygeros

Additive manufacturing, such as 3D printing, offers unparalleled opportunities for rapid prototyping of complex three-dimensional objects, but typically requires simultaneous building of solid supports to minimize deformation and ensure…

Applied Physics · Physics 2022-10-18 Sam Keller , Matthew Stein , Ognjen Ilic

Residual stress and plastic strain in additive manufactured materials can exhibit significant microscopic variation at the powder scale, profoundly influencing the overall properties of printed components. This variation depends on…

Materials Science · Physics 2024-06-19 Yangyiwei Yang , Somnath Bharech , Nick Finger , Xiandong Zhou , Joerg Schroeder , Bai-Xiang Xu

Extrusion-based 3D printing of cementitious materials enables fabrication of complex structures, however it is highly sensitive to disturbances, material property variations, and process uncertainties that decrease flow stability and…

Systems and Control · Electrical Eng. & Systems 2026-03-23 Mandana Mohammadi Looey , Amrita Basak , Satadru Dey

We propose a novel computational framework for optimizing the toolpath continuity in fabricating surface models on an extrusion-based 3D printer. Toolpath continuity has been a critical issue for extrusion-based fabrications that affects…

Graphics · Computer Science 2022-05-31 Fanchao Zhong , Yonglai Xu , Haisen Zhao , Lin Lu

In this study, we present a novel swarm-based approach for generating optimized stress-aligned trajectories for 3D printing applications. The method utilizes swarming dynamics to simulate the motion of virtual agents along the stress…

Optimization and Control · Mathematics 2024-04-17 Xavier Guidetti , Efe C. Balta , John Lygeros

Tomographic Volumetric Additive Manufacturing(TVAM) is a novel manufacturing method that allows for the fast creation of objects of complex geometry in layerless fashion. The process is based on the solidification of photopolymer that…

Computational Engineering, Finance, and Science · Computer Science 2026-02-13 Nicole Pellizzon , Richard Huber , Jon Spangenberg , Jakob Sauer Jørgensen

In this work we present a novel computational method for embedding arbitrary curved one-dimensional (1D) fibers into three-dimensional (3D) solid volumes, as e.g. in fiber-reinforced materials. The fibers are explicitly modeled with highly…

Computational Engineering, Finance, and Science · Computer Science 2023-08-25 Ivo Steinbrecher , Matthias Mayr , Maximilian J. Grill , Johannes Kremheller , Christoph Meier , Alexander Popp

This work introduces an automated ply partitioning strategy for large-scale laminar composite manufacturing. It specifically targets the problem of fabricating large plies from available spooled materials, while minimizing the adverse…

Optimization and Control · Mathematics 2025-02-10 Eric Garner , Amir Mirzendehdel

This paper introduces a novel curve-based slicing method for generating planar layers with dynamically varying orientations in digital light processing (DLP) 3D printing. Our approach effectively addresses key challenges in DLP printing,…

Graphics · Computer Science 2025-09-03 Chengkai Dai , Tao Liu , Dezhao Guo , Binzhi Sun , Guoxin Fang , Yeung Yam , Charlie C. L. Wang

3D printing techniques such as Fused Deposition Modeling (FDM) have enabled the fabrication of complex geometry quickly and cheaply. High stiffness parts are produced by filling the 2D polygons of consecutive layers with contour-parallel…

Graphics · Computer Science 2020-04-29 Tim Kuipers , Eugeni L. Doubrovski , Jun Wu , Charlie C. L. Wang