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In an effort to develop breakthrough technologies that enable drastic reduction in CO2 emissions from steel industry (ULCOS project), the reduction of iron ore by pure hydrogen in a direct reduction shaft furnace was investigated. After…

Materials Science · Physics 2014-02-10 Andrea Ranzani Da Costa , D. Wagner , Fabrice Patisson

The reduction of iron ore with carbon-carriers is one of the largest sources of greenhouse gas emissions in the industry, motivating global activities to replace the coke-based blast furnace reduction by hydrogen-based direct reduction…

To reduce the emission of greenhouse gases by the steel industry, particularly for ironmaking, the production of DRI (Direct Reduced Iron) using hydrogen as the reducing gas instead of carbon monoxide is being considered. In this context,…

Materials Science · Physics 2008-12-18 D. Wagner , O. Devisme , F. Patisson , D. Ablitzer

Gas-solid reactions are cornerstones of many catalytic and redox processes that will underpin the energy and sustainability transition. The specific case of hydrogen-based iron oxide reduction is the foundation to render the global steel…

Materials Science · Physics 2023-01-18 Ayman A. El-Zoka , Leigh T. Stephenson , Se-Ho Kim , Baptiste Gault , Dierk Raabe

Reduced iron-bearing materials start softening in the cohesive zone of a blast furnace due to the high temperature and the weight of the burden above. Softening process causes a reduction of void space between particles. As a result, the…

Computational Engineering, Finance, and Science · Computer Science 2018-06-22 Mehdi Baniasadi , Maryam Baniasadi , Gabriele Pozzetti , Bernhard Peters

Hydrogen-based direct reduction offers a sustainable pathway to decarbonize the metal production industry. However, stable metal oxides, like Cr$_2$O$_3$, are notoriously difficult to reduce, requiring extremely high temperatures (above…

Fossil-free ironmaking is indispensable for reducing massive anthropogenic CO2 emissions in the steel industry. Hydrogen-based direct reduction (HyDR) is among the most attractive solutions for green ironmaking, with high technology…

The co-reduction of metal oxide mixtures using hydrogen as a reductant in conjunction with compaction and sintering of the evolving metallic blends offers a promising alternative toward sustainable alloy production through a single,…

Materials Science · Physics 2026-01-21 Shiv Shankar , Barak Ratzker , Yan Ma , Dierk Raabe

The direct-forcing immersed boundary method (DF-IBM) algorithm previously developed by the authors is extended by coupling the Navier-Stokes equations with the Newton-Euler equations for rigid body dynamics within the DF-IBM framework. This…

Fluid Dynamics · Physics 2026-04-28 E. Farah , A. Ouahsine , P. G. Verdin , B. Kaoui

Fe- and steelmaking is the largest single industrial CO2 emitter, accounting for 6.5% of all CO2 emissions on the planet. This fact challenges the current technologies to achieve carbon-lean steel production and to align with the…

Materials Science · Physics 2022-08-02 I. R. Souza Filho , Y. Ma , M. Kulse , D. Ponge , B. Gault , H. Springer , D. Raabe

The investigation of fluid-solid systems is very important in a lot of industrial processes. From a computational point of view, the simulation of such systems is very expensive, especially when a huge number of parametric configurations…

The hydrogen-based route could be a valuable way to produce steel considering its low carbon dioxide emissions. In ULCOS, it is regarded as a long-term option, largely dependent on the emergence of a hydrogen economy. To anticipate its…

Materials Science · Physics 2009-11-26 Andrea Ranzani Da Costa , D. Wagner , F. Patisson , D. Ablitzer

Besides their huge technological importance, fluidized beds have attracted a large amount of research because they are perfect playgrounds to investigate highly dynamic particulate flows. Their over-all behavior is determined by…

Soft Condensed Matter · Physics 2017-06-20 T. Lichtenegger , S. Pirker

Co-reduction of multicomponent oxides with hydrogen provides a carbon-neutral approach toward sustainable alloy design. Herein, we investigate the hydrogen-based direct reduction, using in-situ high-energy X-ray diffraction of two precursor…

Materials Science · Physics 2025-10-09 Shiv Shankar , Barak Ratzker , Claudio Pistidda , Dierk Raabe , Yan Ma

Warm dense matter (WDM) is an active field of research, with applications ranging from astrophysics to inertial confinement fusion. Ionization degree and continuum lowering are important quantities to understand how materials behave under…

The diffusivity of hydrogen in cold-rolled pure iron is investigated using permeation and desorption methods. Electrochemical charging, electro-permeation and thermal desorption spectroscopy (TDS) experiments are conducted. Firstly, the…

Materials Science · Physics 2021-12-02 A. Zafra , Z. Harris , C. Sun , E. Martínez-Pañeda

A straightforward means to include explicit hydrogen bonds within the Universal Force Field is presented. Instead of treating hydrogen bonds as non-bonded interaction subjected to electrostatic and Lennard-Jones potentials, we introduce an…

Materials Science · Physics 2017-06-28 Damien E. Coupry , Matthew A. Addicoat , Thomas Heine

The influence of hydrogen on dislocation junctions was analysed by incorporating a hydrogen dependent core force into nodal based discrete dislocation dynamics. Hydrogen reduces the core energy of dislocations, which reduces the magnitude…

Materials Science · Physics 2020-04-08 Haiyang Yu , Ivaylo H. Katzarov , Anthony T. Paxton , Alan C. F. Cocks , Edmund Tarleton

Advancements in computing power have made it possible to numerically simulate large-scale fluid-mechanical and/or particulate systems, many of which are integral to core industrial processes. Among the different numerical methods available,…

Machine Learning · Computer Science 2025-02-28 Benedikt Alkin , Tobias Kronlachner , Samuele Papa , Stefan Pirker , Thomas Lichtenegger , Johannes Brandstetter

The model of hydrogen migration and of the reactions of hydrogen atoms with electrically active impurity, developed earlier, has been applied to simulate hydrogen diffusion and passivation process during plasma deuteration of silicon…

Materials Science · Physics 2015-06-12 O. I. Velichko , Yu. P. Shaman , A. P. Kovaliova
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