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Fused Filament Fabrication is an additive manufacturing technique in which molten thermoplastic polymers are extruded through a nozzle. Therefore, the interplay between the viscoelastic nature of the polymer melt, temperature, printing…

Fluid Dynamics · Physics 2024-01-09 Sietse de Vries , Tomás Schuller , Francisco J. Galindo-Rosales , Paola Fanzio

3D printing is rapidly becoming an effective means of prototyping and creating custom consumer goods. The most common method for printing a polymer melt is fused filament fabrication (FFF), and involves extrusion of a thermoplastic material…

Soft Condensed Matter · Physics 2017-04-26 Claire McIlroy , Peter D. Olmsted

A good understanding of the heat transfer in fused filament fabrication is crucial for an accurate stress prediction and subsequently for repetitive, high quality printing. This work focuses on two challenges that have been presented when…

Numerical Analysis · Mathematics 2023-05-09 Nathalie Ramos , Christoph Mittermeier , Josef Kiendl

We introduce X-ray Particle Tracking Velocimetry (XPTV) as a promising method to quantitatively resolve the velocity field and associated rheological information of polymer melt flow within the nozzle of a fused filament fabrication (FFF)…

Although 3D printing has the potential to transform manufacturing processes, the strength of printed parts often does not rival that of traditionally-manufactured parts. The fused-filament fabrication method involves melting a…

Soft Condensed Matter · Physics 2017-03-29 Claire McIlroy , Peter Olmsted

In this study, we perform a two-dimensional axisymmetric simulation to assess the flow characteristics and understand the film cooling process in a dual bell nozzle. The secondary stream with low temperature is injected at three different…

Fluid Dynamics · Physics 2021-02-15 Mayank Verma , Nitish Arya , Ashoke De

Purpose - This paper presents a first step toward developing a comprehensive methodology for fully resolved numerical simulations of fusion deposition modeling. Design/methodology/approach - A front-tracking/finite volume method previously…

Fluid Dynamics · Physics 2018-08-03 Huanxiong Xia , Jiacai Lu , Sadegh Dabiri , Gretar Tryggvason

Heat transfer simulations of the fused filament fabrication process are an important tool to predict bonding, residual stresses and strength of 3D printed parts. But in order to capture the significant thermal gradients that occur in the…

Computational Engineering, Finance, and Science · Computer Science 2023-05-08 Nathalie Ramos , Christoph Mittermeier , Josef Kiendl

Fluid flow through intricate confining geometries often exhibits complex behaviors, certainly in porous materials, e.g. in groundwater flows or the operation of filtration devices and porous catalysts. However, it has remained extremely…

In this work we present, for the first time, a computational fluid dynamics tool for the simulation of the metered discharge in a pressurized metered dose inhaler. The model, based on open-source software, adopts the Volume-Of-Fluid method…

Fluid Dynamics · Physics 2025-08-08 Riccardo Rossi , Ciro Cottini , Andrea Benassi

Polymer rheology profoundly influences the intricate dynamics of material extrusion in Fused Filament Fabrication (FFF). This numerical study, which uses the Giesekus model fed with a full rheometric experimental data set, meticulously…

Soft Condensed Matter · Physics 2024-02-21 Tomás Schuller , Paola Fanzio , Franciso J. Galindo-Rosales

In the fabrication of optical fibres, the viscosity of the glass varies dramatically with temperature so that heat transfer plays an important role in the deformation of the fibre geometry. Surprisingly, for quasi-steady drawing, with…

Fluid Dynamics · Physics 2024-06-19 Eunice B. Yuwono , Yvonne M. Stokes , Hayden Tronnolone , Jonathan J. Wylie

The rate of melting of a solid and the rate of deformation of the resulting melt due to capillary forces are comparable in additive manufacturing applications. This dynamic structural change of a melting solid is extremely challenging to…

Computational Physics · Physics 2018-04-18 Michael Blank , Prapanch Nair , Thorsten Pöschel

The oscillatory flows present in an inkjet printhead can lead to strong deformations of the air-liquid interface at the nozzle exit. Such deformations may lead to an inward directed air jet with bubble pinch-off and the subsequent…

Fluid Dynamics · Physics 2022-08-09 Maaike Rump , Youssef Saade , Uddalok Sen , Kamel Fezzaa , Michel Versluis , Detlef Lohse , Tim Segers

Fluid dynamics simulations of melting and crater formation at the surface of a copper cathode exposed to high plasma heat fluxes and pressure gradients are presented. The predicted deformations of the free surface and the temperature…

Computational Physics · Physics 2020-08-10 L. Vignitchouk , A. Khodak , S. Ratynskaia , I. D. Kaganovich

Airflow simulation results depend on a good prediction of near wall turbulence. In this paper a comparative study between different near wall treatments is presented. It is applied to two test cases: (1) the first concerns the fully…

Classical Physics · Physics 2010-11-30 Najla El Gharbi , Rafik Absi , Ahmed Benzaoui , E. H. Amara

In material extrusion additive manufacturing, the extrusion process is commonly controlled in a feed-forward fashion. The amount of material to be extruded at each printing location is pre-computed by a planning software. This approach is…

Systems and Control · Electrical Eng. & Systems 2024-03-26 Xavier Guidetti , Nathan Mingard , Raul Cruz-Oliver , Yannick Nagel , Marvin Rueppel , Alisa Rupenyan , Efe C. Balta , John Lygeros

We demonstrate a non-stereoscopic, video-based particle tracking system with optical tweezers to study fluid flow in 3D in the vicinity of glass nanopores. In particular, we used the Quadrant Interpolation algorithm to extend our…

Fluid Dynamics · Physics 2022-05-25 Jeffrey Mc Hugh , Alice L. Thorneywork , Kurt Andresen , Ulrich F. Keyser

Bioprinting of living cells can cause major shape deformations, which may severely affect cell survival and functionality. While the shear stresses occurring during cell flow through the printer nozzle have been quantified to some extent,…

Biological Physics · Physics 2022-09-29 Sebastian Johannes Müller , Ben Fabry , Stephan Gekle

Structural failure of concrete buildings on fire and complete destruction of the monolithic refractory lining during their drying stage are dangerous examples of the effect of explosive spalling on partially saturated porous media. Several…

Materials Science · Physics 2022-03-17 M. H. Moreiraa , S. Dal Pont , A. Tengattinib , A. P. Luz , V. C. Pandolfelli
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