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We examined the use of three conventional anomaly detection methods and assess their potential for on-line tool wear monitoring. Through efficient data processing and transformation of the algorithm proposed here, in a real-time…

Machine Learning · Computer Science 2018-12-24 Yuanzhi Huang , Eamonn Ahearne , Szymon Baron , Andrew Parnell

As an integral part of contemporary manufacturing, monitoring systems obtain valuable information during machining to oversee the condition of both the process and the machine. Recently, diverse algorithms have been employed to detect tool…

Machine Learning · Computer Science 2024-10-10 Zongshuo Li , Markus Meurer , Thomas Bergs

Accurate tool wear prediction is essential for maintaining productivity and minimizing costs in machining. However, the complex nature of the tool wear process poses significant challenges to achieving reliable predictions. This study…

Machine Learning · Computer Science 2026-01-23 Eric Hirsch , Christian Friedrich

In this work we propose a new online, low cost and fast approach based on computer vision and machine learning to determine whether cutting tools used in edge profile milling processes are serviceable or disposable based on their wear…

Computer Vision and Pattern Recognition · Computer Science 2024-02-12 M. T. García-Ordás , E. Alegre-Gutiérrez , R. Alaiz-Rodríguez , V. González-Castro

Milling machines form an integral part of many industrial processing chains. As a consequence, several machine learning based approaches for tool wear detection have been proposed in recent years, yet these methods mostly deal with standard…

Machine Learning · Computer Science 2022-02-08 Mahmoud Kheir-Eddine , Michael Banf , Gregor Steinhagen

Predictive maintenance is directed towards recognizing the earliest significant changes in machinery condition. Contrasted with protective condition monitoring in which fast response is the primary requirement, predictive monitoring is not…

Classical Physics · Physics 2009-09-29 Miron Zapciu , Jean-Yves K'Nevez , Alain Gérard

Rail and wheel interaction functionality is pivotal to the railway system safety, requiring accurate measurement systems for optimal safety monitoring operation. This paper introduces an innovative onboard measurement system for monitoring…

Machine Learning · Computer Science 2025-08-25 Celestin Nkundineza , James Ndodana Njaji , Samrawit Abubeker , Omar Gatera , Damien Hanyurwimfura

The extend of tool wear significantly affects blanking processes and has a decisive impact on product quality and productivity. For this reason, numerous scientists have addressed their research to wear monitoring systems in order to…

Computer Vision and Pattern Recognition · Computer Science 2023-11-23 Clemens Schlegel , Dirk Alexander Molitor , Christian Kubik , Daniel Michael Martin , Peter Groche

Control valve stiction, a friction that prevents smooth valve movement, is a common fault in industrial process systems that causes instability, equipment wear, and higher maintenance costs. Many plants still operate with conventional…

Machine Learning · Computer Science 2026-01-21 Natthapong Promsricha , Chotirawee Chatpattanasiri , Nuttavut Kerdgongsup , Stavroula Balabani

In manufacture, steel and other metals are mainly cut and shaped during the fabrication process by computer numerical control (CNC) machines. To keep high productivity and efficiency of the fabrication process, engineers need to monitor the…

Machine Learning · Computer Science 2018-08-17 Guang Li , Xin Yang , Duanbing Chen , Anxing Song , Yuke Fang , Junlin Zhou

Tool condition monitoring (TCM) systems can improve productivity and ensure workpiece quality, yet, there is a lack of reliable TCM solutions for small-batch or one-off manufacturing of industrial parts. TCM methods which include the…

Classical Physics · Physics 2013-09-17 Mathieu Ritou , Sébastien Garnier , Benoît Furet , Jean-Yves Hascoët

Modern manufacturing industries are increasingly looking to predictive analytics to gain decision making information from process data. This is driven by high levels of competition and a need to reduce operating costs. The presented work…

Signal Processing · Electrical Eng. & Systems 2018-02-28 Darren A Whitaker , David Egan , Eoin OBrien , David Kinnear

In this study, we leverage SCADA data from diverse wind turbines to predict power output, employing advanced time series methods, specifically Functional Neural Networks (FNN) and Long Short-Term Memory (LSTM) networks. A key innovation…

Tool Condition Monitoring (TCM) is vital for maintaining productivity and product quality in machining. This study leverages machine learning to analyze real-time force signals collected from experiments under various tool wear conditions.…

Machine Learning · Computer Science 2026-03-04 Revati M. Wahul , Aditya M. Rahalkar , Om M. Khare , Abhishek D. Patange , Rohan N. Soman

This paper addresses the topic of condition monitoring of wind turbine blades and presents a learning-based approach to fault detection. The proposed scheme utilises Principal Components Analysis and Autoencoders to derive data-driven…

Systems and Control · Electrical Eng. & Systems 2024-11-01 Giovanni Zaniboni , Alessio Dallabona , Johnny Nielsen , Dimitrios Papageorgiou

This paper introduces a novel method for predicting tool wear in CNC turning operations, combining ultrasonic microphone arrays and convolutional neural networks (CNNs). High-frequency acoustic emissions between 0 kHz and 60 kHz are…

Audio and Speech Processing · Electrical Eng. & Systems 2024-06-14 Jan Steckel , Arne Aerts , Erik Verreycken , Dennis Laurijssen , Walter Daems

Tool wear conditions impact the final quality of the workpiece. In this study, we propose a deep learning approach based on a convolutional neural network that incorporates cutting conditions as extra model inputs, aiming to improve tool…

Machine Learning · Computer Science 2024-07-02 Zongshuo Li , Markus Meurer , Thomas Bergs

The recurrent neural network and its variants have shown great success in processing sequences in recent years. However, this deep neural network has not aroused much attention in anomaly detection through predictively process monitoring.…

Machine Learning · Computer Science 2023-09-06 Jiaqi Qiu , Yu Lin , Inez Zwetsloot

Learning-based model predictive control has emerged as a powerful approach for handling complex dynamics in mechatronic systems, enabling data-driven performance improvements while respecting safety constraints. However, when computational…

Systems and Control · Electrical Eng. & Systems 2025-12-19 Mark Benazet , Francesco Ricca , Dario Bralla , Melanie N. Zeilinger , Andrea Carron

Tool wear conditions impact the surface quality of the workpiece and its final geometric precision. In this research, we propose an efficient tool wear segmentation approach based on Segment Anything Model, which integrates U-Net as an…

Computer Vision and Pattern Recognition · Computer Science 2024-08-29 Zongshuo Li , Ding Huo , Markus Meurer , Thomas Bergs
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