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In the process industry, long-term and efficient optimization of production lines requires real-time monitoring and analysis of operational states to fine-tune production line parameters. However, complexity in operational logic and…

Machine Learning · Computer Science 2024-08-27 Yanlei Yin , Lihua Wang , Dinh Thai Hoang , Wenbo Wang , Dusit Niyato

In the way towards Industry 4.0, the complexity of the industrial systems increases due to the presence of multiple agents, Cyber-Physical Systems, distributed sensing, and big data introducing unknown dynamics that affect the production…

Signal Processing · Electrical Eng. & Systems 2020-07-09 Jairo Viola , YangQuan Chen

Central to the digital transformation of the process industry are Digital Twins (DTs), virtual replicas of physical manufacturing systems that combine sensor data with sophisticated data-based or physics-based models, or a combination…

Machine Learning · Computer Science 2024-07-03 Michael Mayr , Georgios C. Chasparis , Josef Küng

Making an updated and as-built model plays an important role in the life-cycle of a process plant. In particular, Digital Twin models must be precise to guarantee the efficiency and reliability of the systems. Data-driven models can…

Digital Twin (DT) technologies are transforming manufacturing by enabling real-time prediction, monitoring, and control of complex processes. Yet, applying DT to deformation-based metal forming remains challenging because of the strongly…

Systems and Control · Electrical Eng. & Systems 2025-11-17 Yi-Ping Chen , Derick Suarez , Ying-Kuan Tsai , Vispi Karkaria , Guanzhong Hu , Zihan Chen , Ping Guo , Jian Cao , Wei Chen

This paper has proposed an easily replicable and novel approach for developing a Digital Twin (DT) system for industrial robots in intelligent manufacturing applications. Our framework enables effective communication via Robot Web Service…

Robotics · Computer Science 2024-10-22 Tianyi Xiang , Borui Li , Xin Pan , Quan Zhang

Digital twin (DT) technology enables real-time simulation, prediction, and optimization of physical systems, but practical deployment faces challenges from high data requirements, proprietary data constraints, and limited adaptability to…

This study explores the potential of physics-informed neural networks (PINNs) for the realization of digital twins (DT) from various perspectives. First, various adaptive sampling approaches for collocation points are investigated to verify…

Fluid Dynamics · Physics 2024-05-21 Sunwoong Yang , Hojin Kim , Yoonpyo Hong , Kwanjung Yee , Romit Maulik , Namwoo Kang

We propose a synthesis method for the design of digital twins applicable to various systems (pneumatic, hydraulic, electrical/electronic circuits). The methodology allows representing the operation of these systems through an active digital…

Systems and Control · Electrical Eng. & Systems 2024-10-01 Veyis Gunes

This work develops a methodology for creating a data-driven digital twin from a library of physics-based models representing various asset states. The digital twin is updated using interpretable machine learning. Specifically, we use…

Computational Engineering, Finance, and Science · Computer Science 2020-04-30 Michael G. Kapteyn , Karen E. Willcox

This paper has proposed a Digital Twin (DT) framework for real-time motion and pose control of soft robotic grippers. The developed DT is based on an industrial robot workstation, integrated with our newly proposed approach for soft gripper…

Robotics · Computer Science 2024-10-22 Tianyi Xiang , Borui Li , Quan Zhang , Mark Leach , Eng Gee Lim

The integration of reduced-order models (ROMs) with high-performance computing (HPC) is critical for developing digital twins, particularly for real-time monitoring and predictive maintenance of industrial systems. This paper presents a…

A digital twin is a virtual representation that accurately replicates its physical counterpart, fostering bi-directional real-time data exchange throughout the entire process lifecycle. For Laser Directed Energy Deposition of Wire…

Computational Engineering, Finance, and Science · Computer Science 2024-12-05 Maximilian Kannapinn , Fabian Roth , Oliver Weeger

A digital twin (DT) is a virtual representation of physical process, products and/or systems that requires a high-fidelity computational model for continuous update through the integration of sensor data and user input. In the context of…

Machine Learning · Computer Science 2023-11-15 Yangfan Li , Satyajit Mojumder , Ye Lu , Abdullah Al Amin , Jiachen Guo , Xiaoyu Xie , Wei Chen , Gregory J. Wagner , Jian Cao , Wing Kam Liu

This article presents the guided Bayesian optimization algorithm as an efficient data-driven method for iteratively tuning closed-loop controller parameters using an event-triggered digital twin of the system based on available closed-loop…

Systems and Control · Electrical Eng. & Systems 2025-11-05 Mahdi Nobar , Jürg Keller , Alisa Rupenyan , Mohammad Khosravi , John Lygeros

With healthcare demand rising worldwide, hospital services are increasingly needed. Hospitals' performance is tightly linked to their surgical suite performance, which makes it necessary for surgical suites to be efficient. In this paper,…

Optimization and Control · Mathematics 2025-09-04 Leah Rifi , Canan Pehlivan , Cléa Martinez , Maria Di Mascolo , Franck Fontanili

Laser-directed-energy deposition (DED) offers advantages in additive manufacturing (AM) for creating intricate geometries and material grading. Yet, challenges like material inconsistency and part variability remain, mainly due to its…

Machine Learning · Computer Science 2024-02-28 Vispi Karkaria , Anthony Goeckner , Rujing Zha , Jie Chen , Jianjing Zhang , Qi Zhu , Jian Cao , Robert X. Gao , Wei Chen

Digital twins are virtual systems designed to predict how a real-world process will evolve in response to interventions. This modelling paradigm holds substantial promise in many applications, but rigorous procedures for assessing their…

Methodology · Statistics 2023-11-03 Rob Cornish , Muhammad Faaiz Taufiq , Arnaud Doucet , Chris Holmes

Defects during production may lead to material waste, which is a significant challenge for many companies as it reduces revenue and negatively impacts sustainability and the environment. An essential reason for material waste is a low…

Machine Learning · Computer Science 2022-01-26 Yunpeng Ma , Andreas Kassler , Bestoun S. Ahmed , Pavel Krakhmalev , Andreas Thore , Arash Toyser , Hans Lindback

Digital twin (DT) enables smart manufacturing by leveraging real-time data, AI models, and intelligent control systems. This paper presents a state-of-the-art analysis on the emerging field of DTs in the context of milling. The critical…

Systems and Control · Electrical Eng. & Systems 2025-12-16 Wenyi Liu , R. Sharma , W. "Grace" Guo , J. Yi , Y. B. Guo