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Related papers: Surrogate Modeling of Melt Pool Thermal Field usin…

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In order to predict the more accurate shape information of the melt pool in Selective Laser Melting (SLM), a new finite element temperature field simulations model is proposed. The simulations use a new heat source model that takes into…

Applied Physics · Physics 2021-06-08 Zhi Huang , Weibo Jia , Haoming Wang , Zhengtong Yang , Chao Li , Jie Liang , Yue Zhong

In this contribution, we validate a physical model based on a transient temperature equation (including latent heat) w.r.t. the experimental set AMB2018-02 provided within the additive manufacturing benchmark series, established at the…

Computational Engineering, Finance, and Science · Computer Science 2019-06-10 Stefan Kollmannsberger , Massimo Carraturo , Alessandro Reali , Ferdinando Auricchio

In metal Additive Manufacturing (AM), monitoring the temperature of the Melt Pool (MP) is crucial for ensuring part quality, process stability, defect prevention, and overall process optimization. Traditional methods, are slow to converge…

Computer Vision and Pattern Recognition · Computer Science 2024-08-27 Javid Akhavan , Chaitanya Krishna Vallabh , Xiayun Zhao , Souran Manoochehri

The advancement of machine learning promises the ability to accelerate the adoption of new processes and property designs for metal additive manufacturing. The molten pool geometry and molten pool temperature are the significant indicators…

Materials Science · Physics 2021-03-24 Noopur Jamnikar , Sen Liu , Craig Brice , Xiaoli Zhang

We present a computational framework for the simulations of powder-bed fusion of metallic alloys, which combines: (1) CalPhaD calculations of temperature-dependent alloy properties and phase diagrams, (2) macroscale finite element (FE)…

Materials Science · Physics 2022-05-10 S. M. Elahi , R. Tavakoli , A. K. Boukellal , T. Isensee , I. Romero , D. Tourret

The aim of this paper is coupling of temperature oscillations and melt pool dynamics experimentally observed in laser melting. The literature survey has shown that the developed explanations are mainly focused on the capillary and…

Powder bed fusion (PBF) is an emerging metal additive manufacturing (AM) technology that enables rapid fabrication of complex geometries. However, defects such as pores and balling may occur and lead to structural unconformities, thus…

Computational Engineering, Finance, and Science · Computer Science 2024-09-23 Jiarui Xie , Zhuo Yang , Chun-Chun Hu , Haw-Ching Yang , Yan Lu , Yaoyao Fiona Zhao

This study demonstrates the significant effect of the recoil pressure and Marangoni convection in laser powder bed fusion (L-PBF) of 316L stainless steel. A three-dimensional high fidelity powder-scale model reveals how the strong dynamical…

Fluid Dynamics · Physics 2016-03-10 Saad A. Khairallah , Andrew T. Anderson , Alexander Rubenchik , Wayne E. King

Melting is a high temperature process that requires extensive sampling of configuration space, thus making melting temperature prediction computationally very expensive and challenging. Over the past few years, I have built two methods to…

Materials Science · Physics 2022-04-12 Qi-Jun Hong

Variation in the local thermal history during the laser powder bed fusion (LPBF) process in additive manufacturing (AM) can cause microporosity defects. in-situ sensing has been proposed to monitor the AM process to minimize defects, but…

Machine Learning · Computer Science 2021-12-22 Sina Malakpour Estalaki , Cody S. Lough , Robert G. Landers , Edward C. Kinzel , Tengfei Luo

Laser powder bed fusion (L-PBF) of semi-crystalline polymers such as polyamide-12 (PA12) has found increasing use in various industrial applications. However, achieving high dimensional accuracy remains a significant challenge. Despite the…

Medical Physics · Physics 2025-12-23 Zhongfeng Xu , Wei Zhu , Lionel Freire , Noëlle Billon , Jean-Luc Bouvard , Yancheng Zhang

Accurately predicting the temperature field in metal additive manufacturing (AM) processes is critical to preventing overheating, adjusting process parameters, and ensuring process stability. While physics-based computational models offer…

Machine Learning · Computer Science 2024-01-05 Pouyan Sajadi , Mostafa Rahmani Dehaghani , Yifan Tang , G. Gary Wang

Laser heating during additive manufacturing (AM) induces extreme and transient thermal conditions which critically influence the microstructure evolution and mechanical properties of the resulting component. However, accurately resolving…

The use of deep learning methods for modeling fluid flow has drawn a lot of attention in the past few years. In situations where conventional numerical approaches can be computationally expensive, these techniques have shown promise in…

In context of laser powder bed fusion (L-PBF), it is known that the properties of the final fabricated product highly depend on the temperature distribution and its gradient over the manufacturing plate. In this paper, we propose a novel…

Artificial Intelligence · Computer Science 2023-01-31 Ashkan Mansouri Yarahmadi , Michael Breuß , Carsten Hartmann

With a growing demand for high-quality fabrication, the interest in real-time process and defect monitoring of laser powder bed fusion (LPBF) has increased, leading manufacturers to incorporate a variety of online sensing methods including…

Efficient simulation of Laser Powder Bed Fusion (LPBF) is crucial for process prediction due to the lasting issue of high computational cost associated with traditional numerical methods such as finite element analysis (FEA). While a…

Machine Learning · Computer Science 2026-05-25 R. Sharma , Y. B. Guo

Understanding the thermal behavior of additive manufacturing (AM) processes is crucial for enhancing the quality control and enabling customized process design. Most purely physics-based computational models suffer from intensive…

Machine Learning · Computer Science 2023-01-20 Shuheng Liao , Tianju Xue , Jihoon Jeong , Samantha Webster , Kornel Ehmann , Jian Cao

Powder Bed Fusion (PBF) is an important Additive Manufacturing (AM) process that is seeing widespread utilization. However, due to inherent process variability, it is still very costly and time consuming to certify the process and the part.…

Systems and Control · Electrical Eng. & Systems 2023-09-12 Xin Wang , Bumsoo Park , Robert G. Landers , Sandipan Mishra , Douglas A. Bristow

We present a deep learning approach for quantifying and localizing ex-situ porosity within Laser Powder Bed Fusion fabricated samples utilizing in-situ thermal image monitoring data. Our goal is to build the real time porosity map of parts…

Computer Vision and Pattern Recognition · Computer Science 2026-01-01 Peter Myung-Won Pak , Francis Ogoke , Andrew Polonsky , Anthony Garland , Dan S. Bolintineanu , Dan R. Moser , Michael J. Heiden , Amir Barati Farimani