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Laser directed energy deposition (DED) additive manufacturing struggles with consistent part quality due to complex melt pool dynamics and process variations. While much research targets defect detection, little work has validated process…

Signal Processing · Electrical Eng. & Systems 2025-08-06 Ke Xu , Chaitanya Krishna Prasad Vallabh , Souran Manoochehri

A coupling model of biomass fluidized bed gasification based on machine learning and computational fluid dynamics is proposed to improve the prediction accuracy and computational efficiency of complex thermochemical reaction process. By…

Machine Learning · Computer Science 2025-09-09 Chun Wang

Multi-fidelity (MF) modeling is a powerful statistical approach that can intelligently blend data from varied fidelity sources. This approach finds a compelling application in predicting melt pool geometry for laser-directed energy…

Machine Learning · Computer Science 2024-03-21 Nandana Menon , Amrita Basak

Direct pore scale simulations of two-fluid flow on digital rock images provide a promising tool to understand the role of surface wetting phenomena on flow and transport in geologic reservoirs. We present computational protocols that mimic…

Geophysics · Physics 2020-07-27 James E. McClure , Zhe Li , Mark Berrill , Thomas Ramstad

This article presents a multi-physics methodology for the numerical simulation of physical systems that involve the non-linear interaction of multi-phase reactive fluids and elastoplastic solids, inducing high strain-rates and high…

Computational Physics · Physics 2021-06-04 Tim Wallis , Philip T. Barton , Nikolaos Nikiforakis

Powder Bed Fusion (PBF) is an important Additive Manufacturing (AM) process that is seeing widespread utilization. However, due to inherent process variability, it is still very costly and time consuming to certify the process and the part.…

Systems and Control · Electrical Eng. & Systems 2023-09-12 Xin Wang , Bumsoo Park , Robert G. Landers , Sandipan Mishra , Douglas A. Bristow

The thermal and mechanical behaviors of powders are important for various additive manufacturing technologies. For powder bed fusion, capturing the temperature profile and the packing structure of the powders prior to melting is challenging…

Soft Condensed Matter · Physics 2024-02-26 Sudeshna Roy , Hongyi Xiao , Vasileios Angelidakis , Thorsten Pöschel

The sedimentation process of granular materials exists ubiquitously in nature and many fields which involve the solid-liquid separation. This paper employs the coupled computational fluid dynamics and discrete element method (CFD-DEM) to…

Fluid Dynamics · Physics 2017-11-07 Shan-Lin Xu , Rui Sun , Yuan-Qiang Cai , Hong-Lei Sun

Accurate predictions of thermo-mechanically coupled process in metals can lead to a reduction of cost and an increase of productivity in manufacturing processes such as forming. For modeling these coupled processes with the finite element…

Materials Science · Physics 2019-05-30 Jifeng Li , Ignacio Romero , Javier Segurado

This study demonstrates the significant effect of the recoil pressure and Marangoni convection in laser powder bed fusion (L-PBF) of 316L stainless steel. A three-dimensional high fidelity powder-scale model reveals how the strong dynamical…

Fluid Dynamics · Physics 2016-03-10 Saad A. Khairallah , Andrew T. Anderson , Alexander Rubenchik , Wayne E. King

The dynamics of compressible liquid-vapor flow depends sensitively on the microscale behavior at the phase boundary. We consider a sharp-interface approach, and propose a multiscale model to describe liquid-vapor flow accurately, without…

Numerical Analysis · Mathematics 2022-09-14 Jim Magiera , Christian Rohde

The modeling of multi-phase flow is very challenging, given the range of scales as well as the diversity of flow regimes that one encounters in this context. We revisit the discrete equation method (DEM) for two-phase flow in the absence of…

Numerical Analysis · Mathematics 2023-03-01 Marco Petrella , Remi Abgrall , Siddhartha Mishra

The present study proposes an optimized computational fluid dynamics (CFD) modelling framework to provide a complete and accurate representation of combustion and heat transfer phenomena in the radiation section of an industrial top-fired…

Powder Bed Fusion (PBF) is a type of Additive Manufacturing (AM) technology that builds parts in a layer-by-layer fashion out of a bed of metal powder via the selective melting action of a laser or electron beam heat source. The technology…

Systems and Control · Electrical Eng. & Systems 2020-01-09 Nathaniel Wood , David Hoelzle

The large number of possible structures of metal-organic frameworks (MOFs) and their limitless potential applications has motivated molecular modelers and researchers to develop methods and models to efficiently assess MOF performance. Some…

Materials Science · Physics 2021-10-04 Krishnendu Mukherjee , Alexander W. Dowling , Yamil Colón

Computer simulations are becoming an essential tool in many scientific fields from molecular dynamics to aeronautics. In glaciology, future predictions of sea level change require input from ice sheet models. Due to uncertainties in the…

Real-time defect detection is crucial in laser-directed energy deposition (L-DED) additive manufacturing (AM). Traditional in-situ monitoring approach utilizes a single sensor (i.e., acoustic, visual, or thermal sensor) to capture the…

Image and Video Processing · Electrical Eng. & Systems 2024-04-24 Lequn Chen , Xiling Yao , Wenhe Feng , Youxiang Chew , Seung Ki Moon

The thermal conductivity of organic liquids is a vital parameter influencing various industrial and environmental applications, including energy conversion, electronics cooling, and chemical processing. However, atomistic simulation of…

Based on the idea of maintaining physical diffuse interface kinetics, enhancing interfacial diffusivity has recently provided a new direction for quantitative phase-field simulation at microstructural length and time scale. Establishing a…

Materials Science · Physics 2024-05-21 Yue Li , Lei Wang , Junjie Li , Jincheng Wang , Zhijun Wang

In our recent work [H. Zhang, F.X. Trias, A. Oliva, D. Yang, Y. Tan, Y. Sheng. PIBM: Particulate immersed boundary method for fluid-particle interaction problems. Powder Technology. 272(2015), 1-13.], a particulate immersed boundary method…

Computational Physics · Physics 2015-02-05 Hao Zhang , Haizhuan Yuan , F. Xavier Trias , Aibing Yu , Yuanqiang Tan , Assensi Oliva