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The paper presents a topology optimization approach that designs an optimal structure, called a self-supporting structure, which is ready to be fabricated via additive manufacturing without the usage of additional support structures. Such…

Computational Engineering, Finance, and Science · Computer Science 2017-08-25 Dengyang Zhao , Ming Li , Yusheng Liu

Topology optimization produces designs with intricate geometries and complex topologies that require advanced manufacturing techniques such as additive manufacturing (AM). However, insufficient consideration of manufacturability during the…

Computational Engineering, Finance, and Science · Computer Science 2025-02-28 Seungheon Shin , Byeonghyeon Goh , Youngtaek Oh , Hayoung Chung

A topology optimization formulation including a model of the layer-by-layer additive manufacturing (AM) process is considered. Defined as a multi-objective minimization problem, the formulation accounts for the performance and cost of both…

Numerical Analysis · Mathematics 2022-06-29 G. A. Haveroth , C-J. Thore , M. R. Correa , R. F. Ausas , S. Jakobsson , J. A. Cuminato , A. Klarbring

This paper proposes a self-support topology optimization method that considers distortion to improve the manufacturability of additive manufacturing. First, a self-support constraint is proposed that combines an overhang angle constraint…

Computational Engineering, Finance, and Science · Computer Science 2022-12-15 Takao Miki

We propose a neural network-based approach to topology optimization that aims to reduce the use of support structures in additive manufacturing. Our approach uses a network architecture that allows the simultaneous determination of an…

Machine Learning · Computer Science 2022-10-05 Hongrui Chen , Aditya Joglekar , Kate S. Whitefoot , Levent Burak Kara

Efficient optimization of topology and raster angle has shown unprecedented enhancements in the mechanical properties of 3D printed materials. Topology optimization helps reduce the waste of raw material in the fabrication of 3D printed…

Graphics · Computer Science 2022-06-08 Ahmed Moter , Mohamed Abdelhamid , Aleksander Czekanski

Metal additive manufacturing (AM) processes often fabricate a near-net shape that includes the as-designed part as well as the sacrificial support structures that need to be machined away by subtractive manufacturing (SM), for instance…

Computational Engineering, Finance, and Science · Computer Science 2021-08-09 Amir M. Mirzendehdel , Morad Behandish , Saigopal Nelaturi

A topology optimization problem in a phase field setting is considered to obtain rigid structures, which are resilient to external forces and constructable with additive manufacturing. Hence, large deformations of overhangs due to gravity…

Optimization and Control · Mathematics 2026-02-24 Luise Blank , Maximilian Urmann

This paper presents a density-based topology optimization method for designing 3D thin-walled structures with adaptive meshing. Uniform wall thickness is achieved by simultaneously constraining the minimum and maximum feature sizes using…

Computational Engineering, Finance, and Science · Computer Science 2019-08-29 Yuqing Zhou , Tsuyoshi Nomura , Ercan M. Dede , Kazuhiro Saitou

Additive Manufacturing (AM) processes intended for large scale components deposit large volumes of material to shorten process duration. This reduces the resolution of the AM process, which is typically defined by the size of the deposition…

Computational Geometry · Computer Science 2021-05-19 Eduardo Fernández , Can Ayas , Matthijs Langelaar , Pierre Duysinx

In this paper a phase-field approach for structural topology optimization for a 3D-printing process which includes stress constraint and potentially multiple materials or multiscales is analyzed. First order necessary optimality conditions…

Optimization and Control · Mathematics 2019-07-16 Ferdinando Auricchio , Elena Bonetti , Massimo Carraturo , Dietmar Hömberg , Alessandro Reali , Elisabetta Rocca

Additive manufacturing is a free-form manufacturing technique in which parts are built in a layer-by-layer manner. Laser powder bed fusion is one of the popular techniques used to fabricate metal parts. However, it induces residual stress…

Computational Engineering, Finance, and Science · Computer Science 2021-05-07 Takao Miki , Takayuki Yamada

This paper proposes a topology optimization method that considers the geometric constraint of no closed cavities to improve the effectiveness of additive manufacturing based on the fictitious physical model approach. First, the basic…

Software Engineering · Computer Science 2022-02-10 Takayuki Yamada , Yuki Noguchi

Topology optimization (TO) in two dimensions often presents a trade-off between structural performance and manufacturability, with unpenalized (variable-thickness) methods yielding superior but complex designs, and penalized (SIMP) methods…

Computational Engineering, Finance, and Science · Computer Science 2025-07-28 Gabriel Stankiewicz , Chaitanya Dev , Paul Steinmann

This paper presents a density-based topology optimization approach to design structures under self-weight load. Such loads change their magnitude and/or location as the topology optimization advances and pose several unique challenges,…

Computational Engineering, Finance, and Science · Computer Science 2022-04-26 Prabhat Kumar

This paper presents a Material Mask Overlay topology optimization approach with the improved material assignment at the element level for achieving the desired discreteness of the optimized designs for pressure-loaded problems. Hexagonal…

Computational Engineering, Finance, and Science · Computer Science 2022-10-17 Prabhat Kumar , Anupam Saxena

A phase field approach for structural topology optimization with application to additive manufacturing is analyzed. The main novelty is the penalization of overhangs (regions of the design that require underlying support structures during…

Optimization and Control · Mathematics 2023-03-14 Harald Garcke , Kei Fong Lam , Robert Nürnberg , Andrea Signori

Tow steering technologies, such as Automated fiber placement, enable the fabrication of composite laminates with curvilinear fiber, tow, or tape paths. Designers may therefore tailor tow orientations locally according to the expected local…

Computational Engineering, Finance, and Science · Computer Science 2024-12-12 Chuan Luo , Federico Ferrari , James K. Guest

The robust topology optimization formulation that introduces the eroded and dilated versions of the design has gained increasing popularity in recent years, mainly because of its ability to produce designs satisfying a minimum length scale.…

Optimization and Control · Mathematics 2021-04-16 Denis Trillet , Pierre Duysinx , Eduardo Fernández

An important new trend in additive manufacturing is the use of optimization to automatically design industrial objects, such as beams, rudders or wings. Topology optimization, as it is often called, computes the best configuration of…

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